Abstract: A blade suspension assembly for a circuit breaker comprises a pivot pin, a torsion spring, an elongated blade, and a blade carrier. The torsion spring includes a lateral middle section, a pair of end legs disposed on opposite sides of the middle section, and a lateral hole extending therethrough. The blade includes an electrical contact mounted thereto, a lower bearing surface, and a lateral circular aperture. The blade carrier includes first and second pairs of bearing surfaces. To assemble the blade suspension assembly, the torsion spring is placed over the blade with the lateral middle section abutting the lower bearing surface of the blade, with the end legs disposed on opposite sides of the blade, and with the lateral hole in the torsion spring disposed in line with the circular aperture in the blade. Next, the pivot pin is inserted through the lateral hole in the torsion spring and through the circular aperture in the blade.

Abstract: A power distribution switchboard assembly is provided which is adapted to accept plug-in outgoer mechanical base fixing/location arrangements or units having different physical size and format. The switchboard assembly includes at least two rear mounting plates each formed with interspersed different format apertures in a longitudinal direction. The two rear mounting plates are located in juxtaposed relationship and are adjustable in a lateral direction so as to be spaced apart by different specified distances and together be capable of accepting different sized plug-in outgoer arrangements.

Abstract: A neutral lug assembly for coupling neutral wire conductors to a neutral plate in the panelboard is provided, the neutral lug assembly includes a generally u-shaped bracket adapted to be electrically coupled to the panelboard neutral plate and having first and second stair-step shaped side portions. A cross strap having a first end secured to the first side portion, a second end secured to the second side portion and a middle portion. A securing means is provided for securing the first and second end of the cross strap to the first and second side portions of the bracket, wherein the securing means electrically couples the cross strap to the first and second side portions. A connector is coupled to the middle portion of the cross strap for coupling at least one neutral wire conductor to the bracket.

Abstract: The present invention defines a convertible electrical contact. The convertible contact comprises two pair of movable contacts attached to an actuator which is supported by and enclosed within a housing. The actuator is biased to a first position and is slidably movable to a second position in response to a force applied to the actuator. The movable contacts are attached to the distal ends of a flexible member which is supported at its approximate midpoint by the actuator. The movable contacts are also movable between a first position and a second position as the actuator is moved. A pair of contact cavities are defined by the housing such that the one contact cavity lies on each side of the actuator and the flexible member and movable contacts are contained within the cavities. The housing defines a first pair of access apertures associated with the first position of the movable contacts and a second pair of access apertures associated with the second position of the movable contacts.

Abstract: A remotely controllable circuit breaker device for interrupting power in a circuit path between a source and a load includes local and remote monitoring capabilities and a worm-gear mechanism for reliable control of the interruption mechanism. The device includes a first contact and a second contact cooperatively arranged in the circuit path so as to provide current from the source to the load. At least one of the contacts are movable for interrupting the power provided to the load. The worm gear mechanism includes a motor with a rotatable shaft which responds to open and closed control signals generated from a remote location, and a gear, rotatably responsive to the rotatable shaft, for controlling the movable contact so that the circuit path is interrupted and established, respectively. The worm gear mechanism controls the movable contact using a coupling arrangement, which has a first part coupled to the movable contact and a second part coupled to the gear.

Abstract: A manually actuatable integrated contact module connecting to an output access module by means of a common communications link. The integrated contact module has an electrical contact, a logic circuit, a communications circuit and a communications terminal mounted on a common printed circuit board. The printed circuit board provides communication between the electrical contact and the logic circuit, between the logic circuit and the communications circuit, and between the communications circuit and the communications terminal. The printed circuit board is enclosed within a protective housing. A contact operator is slidably mounted with respect to the printed circuit board such that it is partially enclosed within the housing and movable between a first position and a second position.

Abstract: A modular circuit interrupter is arranged for interrupting current in a three-phase circuit path providing current from a three-phase source to a three-phase motor. The interrupter includes a contactor unit arranged to interrupt the circuit path in response to a trip command; a current inducer circuit for providing a current signal having a magnitude corresponding to the current in the circuit path; a fault detection circuit responsive to the current signal, for detecting and communicating power faults in the circuit path; and start and stop motor modules. Respective housings are provided for each of the contactor unit, the fault detection circuit, the start motor module and the stop motor module. A data/power communication bus provides a data communication link between each of the contactor unit, the fault detection circuit, the start motor module and the stop motor module.

Abstract: The present invention locates the primary winding of a transformer in a configuration where it substantially surrounds the secondary winding of the transformer in order to enhance the efficiency of the electromagnetic coupling. High magnetic permeability material surrounds portions of the primary winding of the transformer. The transformer is designed to efficiently operate at frequencies of approximately 50 kilohertz. In one preferred embodiment, the primary winding of the invention is formed of two U-shapes in which the parallel members of the U are substantially longer than the bottom portion of the U. The two U-shapes form a rectangular shape and the substantially parallel rectangular portions are surrounded by high magnetic permeability material to further enhance the electromagnetic coupling between the primary coil winding and the secondary coil winding. In another embodiment, the primary winding of the invention may be rectangular in shape.

Abstract: An electrical loadcenter bus bar mounting assembly which has a plurality of juxtaposed synthetic plastics moulded members. Each member is formed to interlock with each next adjacent member and has a plurality of location lugs for engagement with apertures in a support member.

Abstract: A compact coil assembly is provided for protecting electrical components from transient voltage surges. The assembly includes a bobbin having a cylindrical core with two ends. A first and second flange are each perpendicularly mounted and extended outwardly from one of the ends. A lead pin is perpendicularly upstanding on the top surface of the first flange. The first flange has a parallel outer and inner wall defining a channel therebetween. The inner wall has a slot therethrough. The slot is open at one end to the top surface of the first flange and extends downward to the core. The slot is positioned on the top surface of the first flange opposite the lead pin. The channel extends from the lead pin across to the end of the slot near the core. The width of the channel and the slot are adapted for guiding a winding wire therethrough.

Abstract: An end feed connector for connecting a plurality of feed lines to a pre-bussed rigid conduit which has feed line connectors that fit in slots in an insulating housing. Within the housing, the slots communicate with conductive sleeves that are disposed in the pattern of the pre-bussed rigid conduit with which the end feed connector is intended to mate. Bus bars within the housing connect the feed line connectors to the sleeves.

Abstract: A method for laminating a magnetic core of a three-phase current transformer uses a continuous length of magnetic metal material and a mandrel having first, second, third, and fourth sets of pins mounted to a mandrel plate. The second and third pin sets are located adjacent one another, adjacent the respective first and fourth pin sets, and between the first and fourth pin sets. The third and fourth pin sets are movable between a retracted position within the mandrel plate and an extended position extending from the mandrel plate. The third and fourth pin sets are first positioned in the retracted position, and a first portion of the length of magnetic material is wound about the first and second pin sets to form the first phase section of the magnetic core. After moving the third pin set to the extended position, a second portion of the length of magnetic material is wound about the first and third pin sets to form the second phase section.

Abstract: A system contained on a single isolation panel determines the hazard current of a dual voltage, ungrounded, polyphase system. The system uses a single isolation transformer having dual secondary windings for generating the dual voltages. A first line isolation monitor or LIM, is microcontroller based and continuously measures the fault impedance of one of the output voltages of the polyphase, ungrounded or isolated system. A second LIM continuously measures the fault impedance of the other output voltage of the system. The fault impedance is determined by the LIM by injecting a continuous sine wave measurement current into a ground terminal to generate a measurement voltage across the fault impedance. Using the measurement voltage and current, the LIM calculates the fault impedance and, using this impedance, calculates the hazard current based on the maximum line to ground voltage of the ungrounded system.

Abstract: A motor control unit for use in an electrical enclosure is provided, the motor control unit includes a connector stab assembly of a molded plastic housing having a base portion, at least one jaw connector cover extending from one side of the base portion and a corresponding bar cover extending from the other side of the base portion opposite the jaw connector. The jaw connector cover includes a pair of opposing u-shaped sidewall members. A metal bar is provided having a first end extending through the base into the jaw connector cover and a second end extending through the bar cover. The second end of the metal bar is adapted for connection to a wire conductor. A pair of jaw fingers extend from the first end of the metal bar and are partially enclosed in the jaw connector cover and are adapted to secure to a vertical bus bar. A pair of spring members are secured to the first end of the metal bar and engage each one of the jaw fingers for biasing the jaw fingers toward each other.

Abstract: The present invention provides a low burden visual POWER ON indicator for a self-powered electrical circuit protection device. The visual indicator includes a current transformer for producing an induced current in direct proportion to the current supplied to an electrical device protected by the protection device. The induced current is summed and rectified. An energy accumulator stores a predetermined voltage required to operate the protection device. The stored voltage is controlled by an accumulation switch which in turn is controlled by a hysteresis control circuit. The hysteresis control circuit includes an operational amplifier which is biased by a stable reference voltage. When the voltage on the energy accumulator is equal to the stable reference voltage the operational amplifier produces a HIGH output signal. When the voltage on the energy accumulator is less than the stable reference voltage the operational amplifier produces a LOW output signal.

Abstract: A solid state overload relay utilizes an apparatus that converts the current of a polyphase electrical load to a voltage signal approximately proportional to the RMS current of the load. In addition to providing the overload function, the voltage signal is used to provide an improved phase current unbalance protection. Conventional current transformers sense the current flow in each phase of the load. The current waveform for each phase is converted to a voltage by rectification and the peak value and the average value of the resultant voltage is determined. A summing circuit combines the two values at a predetermined ratio to create a DC voltage that is approximately equal to the rms value of the input phase current. A combination of the approximation circuit with a time integrating circuit and a level detecting circuit produces a low cost solid state overload relay in one embodiment of the invention.

Abstract: A contact blade assembly for a circuit breaker comprises a blade carrier, an elongated blade, and a toggle spring. The blade carrier includes a blade pivot and a first spring pivot. The elongated blade has an electrical contact mounted thereto and includes a second spring pivot. The blade is rotatably mounted to the blade pivot of the blade carrier for rotation between a closed position and an open position. The toggle spring is connected to the first spring pivot at one end and to the second spring pivot at the other end. The first spring pivot, the second spring pivot, and the blade pivot are arranged such that a toggle condition associated with the rotation of the blade relative to the blade carrier corresponds to the blade pivot being located in line and between the first and second spring pivots. The toggle spring biases the blade away from the toggle condition in a first direction while the blade is disposed in the closed position.

Abstract: An arc stack for receiving a circuit breaker blade moveable between a closed position and an open position, includes a plurality of arc plates positioned substantially parallel to one another and arranged in a plurality of adjacent groups. Each of the groups includes one or more arc plates having substantially similar respective arc throats formed therein. The respective arc throats progressively decrease in size from group to group along the length of the arc stack in a direction extending away from the closed position of the blade. A connecting support maintains the plurality of arc plates substantially parallel to one another.

Abstract: A circuit for detecting phase imbalance in a three phase electrical system. The circuit includes a three phase current transformer or three separate current transformers for monitoring the current flowing in each phase of a three phase electrical system. The current transformers provide an induced current proportional to the monitored current. The induced current passes through a full-wave bridge rectifier which produces a voltage output proportional to the induced current. This voltage signal is passed to a two pole Sallen-Key filter which allows a desired signal having a particular frequency range to pass through and blocks the passage of an undesired signal having a particular frequency range. A scaling circuit then receives a portion of the desired signal and produces a scaled average signal which is of a preselected magnitude lower than the desired signal.

Abstract: A plug-in power supply includes a housing dimensioned to fit into a space designed to accept a circuit breaker in a load center to provide D.C. power from an A.C. main power. The housing encloses a circuit card that has components that are connected between A.C. inlet terminals and D.C. output terminals to provide a peak current for a short duration, limit the output to a D.C. voltage maximum, and interrupt the output current when the output voltage drops below a certain level.