Abstract: A level sensor includes a first transducer generating a first signal, a second transducer generating a second signal, and a processor configured to switch operation between a first mode and a second mode. In the first mode, the first transducer generates the first signal and the second transducer senses a reflection of the first signal from a surface. In the second mode, the second transducer generates the second signal and the first transducer senses a reflection of the second signal from a reference target. The processor determines a distance to the surface.

Abstract: A sensor having a first array of N magnetic pole pairs, where N is a positive number, and a second array of M magnetic pole pairs, arranged substantially in parallel to the first array, where M is a positive number different from N, such as N?1 or N+1. A first magnetic pole in the second array is aligned with a first magnetic pole in the first array. The remaining magnetic poles in the second array are arranged such that each one of them is positioned with respect to at least one pole in the first array to form a magnetic field with an angular orientation with respect to the two poles. This arrangement of magnetic pole pairs can be used to measure absolute position. A third array of M magnetic pole pairs may be arranged substantially in parallel with the second array. The second and third arrays of magnetic pole pairs may be used to measure relative position between the two arrays.

Abstract: An apparatus and method for producing a substantially uniform bond line thickness by utilizing a crosshatch, grid pattern, or spacers of like patterns in a receptacle of a transducer housing. Certain embodiments include a housing configured to retain a transducer. The housing includes an annular wall and a receptacle adjacent to the wall. The receptacle has a member configured to allow radiation to pass through it. The member has a first surface and a second surface. The spacers on the first surface are configured in a grid pattern to maintain uniform spacing and a uniform bond line thickness between the transducer and the member. The bond line is further controlled by the depth of the spacers, which are configured to maintain a generally constant bond line thickness.

Abstract: A circuit with two terminals that receive an input current. The circuit includes a sensor, and a controller to generate a modulated signal. The circuit also includes a flyback circuit that receives the modulated signal. The flyback circuit generates a first output voltage based on the modulated signal, shunts or redistributes at least a portion of the input current, and enables the controller to regulate the input current in proportion to the modulated signal.

Abstract: A sensor assembly having a housing including a first portion and a second portion. One of the portions of the housing includes a plurality of walls. The walls at least partially define a chamber. The assembly also includes a hinge connected to the first portion and to the second portion. The second portion is pivotable about the hinge from an open position with respect to the first portion to a closed position with respect to the first portion. The assembly also includes a sensor positioned within the chamber and substantially encircled by the plurality of walls. The sensor is partially enclosed by the first portion and second portion when the second portion is in the closed position.

Abstract: An apparatus and method for producing a substantially uniform bond line thickness by utilizing a crosshatch, grid pattern, or spacers of like patterns in a receptacle of a transducer housing. Certain embodiments include a housing configured to retain a transducer. The housing includes an annular wall and a receptacle adjacent to the wall. The receptacle has a member configured to allow radiation to pass through it. The member has a first surface and a second surface. The spacers on the first surface are configured in a grid pattern to maintain uniform spacing and a uniform bond line thickness between the transducer and the member. The bond line is further controlled by the depth of the spacers, which are configured to maintain a generally constant bond line thickness.

Abstract: A sensor assembly having a housing including a first portion and a second portion. One of the portions of the housing includes a plurality of walls. The walls at least partially define a chamber. The assembly also includes a hinge connected to the first portion and to the second portion. The second portion is pivotable about the hinge from an open position with respect to the first portion to a closed position with respect to the first portion. The assembly also includes a sensor positioned within the chamber and substantially encircled by the plurality of walls. The sensor is partially enclosed by the first portion and second portion when the second portion is in the closed position.

Abstract: A system for monitoring fuel consumption and optimizing refueling of a vehicle. The system includes a fuel level sensor designed to be mounted on a fuel tank. The fuel sensor has a transducer, such as an ultrasonic transducer, for generating a distance signal that represents the distance between the sensor and the surface of the fuel in the fuel tank. A processor coupled to the transducer is programmed to convert the distance signal to a percentage of capacity signal, calculate the volume of fuel within the fuel tank, and create a message that includes information regarding the volume of fuel in the fuel tank. The processor of the fuel level sensor is coupled to a network that may include a dispatch terminal, a fuel optimization server, and a fuel-price-by-location service. The network calculates an optimal location for refilling the fuel tank and a route to travel to the location.

Abstract: An electronic sensor assembly that can be used in speed-sensing applications such as anti-lock brake systems. The sensor assembly includes a sensor element, a housing surrounding the sensor element, a sensor terminal connected to the sensor element and extending outside of the housing for electrically coupling the sensor element to a conductor, a connector terminal for mechanically and electrically coupling the sensor terminal to the conductor, and a splice band mechanically and electrically coupling the sensor terminal to the connector terminal without welding, soldering, or using a crimp bucket. In one aspect of the invention, the sensor assembly further includes a capacitor electrically and mechanically coupled to the sensor terminal and the connector terminal via the splice band. The sensor element is preferably an active sensor such as a magneto-resistive sensor or a Hall-Effect sensor.

Abstract: A dynamic range sensor that measures the distance to a target or amount of material in a container. The sensor has a transducer and a controller that is coupled to the transducer. The controller generates a first command signal for the transducer, detects a first echo signal from the transducer, and determines whether the first echo signal was received by the transducer within a near-field time. If the first echo signal was received within the near-field time, the controller detects a second echo signal of a predetermined magnitude. If a second echo signal is not detected within a predetermined amount of time, the controller ignores the first echo signal and generates a second command signal different than the first command signal. The controller modifies the second command signal until a second echo signal is detected.

Abstract: A sensor assembly having a housing including a first portion and a second portion. One of the portions of the housing includes a plurality of walls. The walls at least partially define a chamber. The assembly also includes a hinge connected to the first portion and to the second portion. The second portion is pivotable about the hinge from an open position with respect to the first portion to a closed position with respect to the first portion. The assembly also includes a sensor positioned within the chamber and substantially encircled by the plurality of walls. The sensor is partially enclosed by the first portion and second portion when the second portion is in the closed position.

Abstract: An electronic sensor assembly that can be used in speed-sensing applications such as anti-lock brake systems. The sensor assembly includes a sensor element, a housing surrounding the sensor element, a sensor terminal connected to the sensor element and extending outside of the housing for electrically coupling the sensor element to a conductor, a connector terminal for mechanically and electrically coupling the sensor terminal to the conductor, and a splice band mechanically and electrically coupling the sensor terminal to the connector terminal without welding, soldering, or using a crimp bucket. In one aspect of the invention, the sensor assembly further includes a capacitor electrically and mechanically coupled to the sensor terminal and the connector terminal via the splice band. The sensor element is preferably an active sensor such as a magneto-resistive sensor or a Hall-Effect sensor.

Abstract: A system for monitoring fuel consumption and optimizing refueling of a vehicle. The system includes a fuel level sensor designed to be mounted on a fuel tank. The fuel sensor has a transducer, such as an ultrasonic transducer, for generating a distance signal that represents the distance between the sensor and the surface of the fuel in the fuel tank. A processor coupled to the transducer is programmed to convert the distance signal to a percentage of capacity signal, calculate the volume of fuel within the fuel tank, and create a message that includes information regarding the volume of fuel in the fuel tank.

Abstract: A system for monitoring fuel consumption and optimizing refueling of a vehicle. The system includes a fuel level sensor designed to be mounted on a fuel tank. The fuel sensor has a transducer, such as an ultrasonic transducer, for generating a distance signal that represents the distance between the sensor and the surface of the fuel in the fuel tank. A processor coupled to the transducer is programmed to convert the distance signal to a percentage of capacity signal, calculate the volume of fuel within the fuel tank, and create a message that includes information regarding the volume of fuel in the fuel tank. The processor of the fuel level sensor is coupled to a network that may include a dispatch terminal, a fuel optimization server, and a fuel-price-by-location service. The network calculates an optimal location for refilling the fuel tank and a route to travel to the location.

Abstract: A system for displaying the status of accessory systems is claimed. At least one sensor monitors the status of at least one accessory system. A transmitter located in proximity of the sensor transmits status information from the sensor to a receiver. The receiver is located remotely from the sensor and the transmitter. The receiver processes the status information and transmits the status information to a visual display.

Abstract: An apparatus and method of transmitting data between two inductively coupled circuits. The method includes providing a transmitting circuit, providing a receiving circuit spaced from the transmitting circuit, and generating a data signal in the transmitting circuit. The data signal includes a first component representing the data, and a second component identifying a portion of the first component. The apparatus includes a transmitting circuit having a transmitting coil. The transmitting circuit generates electrical energy in the transmitting coil. The apparatus further includes a receiving circuit spaced from and inductively coupled to the transmitting circuit. The receiving circuit includes modulating means for generating a carrier signal including a first component encoding a plurality of consecutive data signals, and a second component identifying the beginning of respective ones of the data signals.

Abstract: A speed sensor assembly is provided that isolates the internal components of the speed sensor from detrimental external environmental influences. Further provided is a new seal that seals between a housing and an overmold of a speed sensor and is capable of use in speed sensors of varying types and of all different sizes and shapes. Provided is a seal in which a bead of glue cured by ultraviolet light is applied around part of the exterior surface of a housing, after which an injected molded plastic overmold is applied over at least that part of the housing having the applied ultraviolet cured glue. In this way, once the housing is overmolded, the ultraviolet cured glue forms a gasket-like seal between the housing and the overmold preventing the penetration of water or other contaminants into the internals of the speed sensor. Also provided is a mounting fixture for use during a process of applying the seal to the housing.

Abstract: A speed sensor assembly is provided that isolates the internal components of the speed sensor from detrimental external environmental influences. Further provided is a new seal that seals between a housing and an overmold of a speed sensor and is capable of use in speed sensors of varying types and of all different sizes and shapes. Provided is a seal in which a bead of glue cured by ultraviolet light is applied around part of the exterior surface of a housing, after which an injected molded plastic overmold is applied over at least that part of the housing having the applied ultraviolet cured glue. In this way, once the housing is overmolded, the ultraviolet cured glue forms a gasket-like seal between the housing and the overmold preventing the penetration of water or other contaminants into the internals of the speed sensor. Also provided is a mounting fixture for use during a process of applying the seal to the housing.

Abstract: The apparatus includes a housing; a plurality of sensors mounted on the housing, each of the sensors including a sensing element and an electrical output connected to said sensing element. The apparatus also includes a plurality of inputs connected to the sensors, respectively, to transmit to the sensors. A circuit is mounted in the housing and in electrical connection with the electrical outputs to provide a common signal conditioner for the sensors.

Abstract: A method of forming apparatus including a force transducer on a silicon substrate having an upper surface, the silicon substrate including a dopant of one of the n-type or the p-type, the force transducer including a cavity having spaced end walls and a beam supported in the cavity, the beam extending between the end walls of the cavity, the method including the steps of: (a) implanting in the substrate a layer of a dopant of said one of the n-type or the p-type; (b) depositing an epitaxial layer on the upper surface of the substrate, the epitaxial layer including a dopant of the other of the n-type or the p-type; (c) implanting a pair of spaced sinkers through the epitaxial layer and into electrical connection with said layer, each of the sinkers including a dopant of the one of the n-type or the p-type; (d) anodizing the substrate to form porous silicon of the sinkers and the layer; (e) oxidizing the porous silicon to form silicon dioxide; and (f) etching the silicon dioxide to form the cavity and beam.