Patents Assigned to Star Group Ind. Co., Ltd.
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Patent number: 11915861Abstract: There is provided a method for manufacturing a rare earth sintered magnet having a stable magnetic performance, by uniformly distributing a heavy rear earth element to the surface of the magnet and the grain boundary inside of the magnet by using a mixture of a heavy rare earth compound or a heavy rare earth metal alloy and a rare earth magnet powder, to lower a decrease rate of the magnetic characteristics based on the temperature of the rare earth sintered magnet.Type: GrantFiled: September 13, 2018Date of Patent: February 27, 2024Assignee: STAR GROUP IND. CO., LTDInventors: Dong Hwan Kim, Koon Seung Kong
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Patent number: 11682506Abstract: Disclosed are a rare-earth permanent magnet having improved magnetic properties and a method of manufacturing the same. A method of manufacturing a rare-earth permanent magnet may include: preparing a mixed powder including i) a first alloy represented by R1aR2bBcMdFebal and ii) a second alloy represented by R2bBcMdFebal where R1 is one or two or more of La, Ce, and Y; R2 is a rare-earth element except for La, Ce, and Y; and M is a metal element; press-forming and sintering the prepared mixed powder in a magnetic field to prepare a sintered body; and performing a heat treatment based on diffusion temperature conditions of an R1 component and an R2 component contained in the prepared sintered body.Type: GrantFiled: November 18, 2020Date of Patent: June 20, 2023Assignees: Hyundai Motor Company, Kia Motors Corporation, Star Group Ind. Co. Ltd.Inventors: Do Hoon Kim, Hyung Ju Lee, Jae Hyuk Jang, Young Beom Kim, Dong Hwan Kim, Koon Seung Kong
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Patent number: 11527356Abstract: A method for producing a heavy rare earth grain-boundary-diffused RE-Fe—B-based rare earth magnet and a heavy rare earth grain-boundary-diffused RE-Fe—B-based rare earth magnet produced thereby is disclosed. More particularly, a method for producing a heavy rare earth grain-boundary-diffused RE-Fe—B-based rare earth sintered magnet having a reduced content of a heavy rare earth element is disclosed, in which a hydrogen compound of a heavy rare earth is mainly used as a diffusion material in the production of the grain-boundary-diffused magnet so that a product having uniform and stable quality can be produced. The coercive force of the magnet can be increased while minimizing the amount of heavy rare earth used in the production of the grain-boundary-diffused magnet, by solving the problem that the heavy rare earth is not uniformly diffused into the magnet, and a heavy rare earth grain-boundary-diffused RE-Fe—B-based rare earth magnet produced thereby.Type: GrantFiled: June 14, 2019Date of Patent: December 13, 2022Assignee: STAR GROUP IND. CO., LTD.Inventors: Koon Seung Kong, Dong Hwan Kim
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Patent number: 11222738Abstract: The present invention provides a method for manufacturing a rare-earth magnet, the method comprising the steps of preparing a rare-earth magnet raw material powder including R, Fe and B as composition components (R is one or more elements selected from the rare earth elements including Y and Sc); packing the raw material powder into a molding die, and compacting and molding the raw material powder while applying a magnetic field, wherein, in the compacting and molding step, compacting is performed biaxially, in the directions of X and Y axes, when the magnetic field is applied in the direction of Z axis.Type: GrantFiled: June 10, 2016Date of Patent: January 11, 2022Assignee: STAR GROUP IND. CO., LTDInventors: Dong Hwan Kim, Koon Seung Kong
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Publication number: 20190385790Abstract: Disclosed is a method for producing a heavy rare earth grain-boundary-diffused RE-Fe—B-based rare earth magnet and a heavy rare earth grain-boundary-diffused RE-Fe—B-based rare earth magnet produced thereby, and more particularly to a method for producing a heavy rare earth grain-boundary-diffused RE-Fe—B-based rare earth sintered magnet having a reduced content of a heavy rare earth element, in which a hydrogen compound of a heavy rare earth is mainly used as a diffusion material in the production of the grain-boundary-diffused magnet, so that a product having uniform and stable quality can be produced, and the coercive force of the magnet can be increased while minimizing the amount of heavy rare earth used in the production of the grain-boundary-diffused magnet, by solving the problem that the heavy rare earth is not uniformly diffused into the magnet, and a heavy rare earth grain-boundary-diffused RE-Fe—B-based rare earth magnet produced thereby.Type: ApplicationFiled: June 14, 2019Publication date: December 19, 2019Applicant: Star group Ind. Co., Ltd.Inventors: Koon Seung KONG, Dong Hwan KIM
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Patent number: 10490326Abstract: Disclosed is a method of producing a rare earth permanent magnet including preparing a NdFeB sintered magnet, coating a surface of the NdFeB sintered magnet with a grain boundary diffusion material including R hydrate or R fluoride, and RaMb or M, to form a grain boundary diffusion coating layer, and diffusing the grain boundary diffusion material into a grain boundary of the NdFeB sintered magnet by heat treatment, wherein M is a metal having a melting point higher than a heat treatment temperature during the diffusion, R is a rare earth element, and a and b each represent atomic percentages which satisfy the following Equations (1) and (2): 0.1<a<99.9??(1) a+b=100??(2).Type: GrantFiled: November 2, 2017Date of Patent: November 26, 2019Assignees: Hyundai Motor Company, Kia Motors Corporation, Star Group Ind. Co., Ltd.Inventors: Jae Ryung Lee, Dong Hwan Kim, Koon Seung Kong
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Publication number: 20180166192Abstract: Disclosed is a method of producing a rare earth permanent magnet including preparing a NdFeB sintered magnet, coating a surface of the NdFeB sintered magnet with a grain boundary diffusion material including R hydrate or R fluoride, and RaMb or M, to form a grain boundary diffusion coating layer, and diffusing the grain boundary diffusion material into a grain boundary of the NdFeB sintered magnet by heat treatment, wherein M is a metal having a melting point higher than a heat treatment temperature during the diffusion, R is a rare earth element, and a and b each represent atomic percentages which satisfy the following Equations (1) and (2): 0.1<a<99.Type: ApplicationFiled: November 2, 2017Publication date: June 14, 2018Applicants: Hyundai Motor Company, Kia Motors Corporation, Star Group Ind. Co., Ltd.Inventors: Jae Ryung Lee, Dong Hwan KIM, Koon Seung KONG