Abstract: An improved staple-in fabric awning system is provided. The awing has a frame made of ribs with outwardly exposed longitudinally extending staple slots. A fabric canopy covers the frame and is tucked into and secured within the staple slots. A vinyl strip is configured to snap into the staple slots of the awning atop the canopy to span and hide the tucked in portions and cover the staples therein. The vinyl strip is covered at least on its exposed top portion with fabric that may visually blend into the fabric of the canopy or that may visually contrast with the fabric of the canopy. The system includes snap-in and snap-on plastic perimeter flanges and out rod flanges that are mounted on the perimeter ribs and out rods that form a grid on the underside of the awning. The plastic flanges form inwardly projecting lips around the openings of the underside grids that support egg crate ceiling panels to form an aesthetically pleasing underside ceiling of the awning.

Abstract: An improved roll formed staple-in awning frame member is disclosed as is a process for its fabrication. The body (21) of a frame member and the staple deck member (11) thereof are roll formed separately along parallel roll forming lines. The staple deck member (11) is then progressively inserted into the body (21) and the two are secured together by a crimping, welding, or other appropriate operation. The frame member is then finally shaped and formed and cut to size in a continuous roll forming and fabrication operation.