Abstract: A method for providing over learn protection for torque steer mitigation includes receiving a compensation torque value corresponding to a torque offset associated with a transmission torque and receiving a handwheel torque value associated with a handwheel of a steering system. The method also includes detecting a mathematical sign of the compensation torque value, detecting a mathematical sign of the handwheel torque value, and determining whether the mathematical sign of the compensation torque value is the same as the mathematical sign of the handwheel torque value. The method also includes, in response to a determination that the mathematical sign of the compensation torque value is not the same as the mathematical sign of the handwheel torque value, adjusting one or more learned gains, and generating an inverted compensation torque value by inverting the mathematical sign of the compensation torque value.

Abstract: A method of making a worm gear. The method includes forming a gear blank having a plurality of individual lugs formed about an outer circumferential edge of said blank to facilitate a uniform flow of a material around said plurality of individual lugs. The method also includes molding said material around said plurality of individual lugs to form a ring.

Abstract: A pulley assembly for a steering assembly includes a motor disposed within a motor housing and having a motor shaft extending therefrom. The pulley assembly also includes a motor face plate having a motor pilot component extending therefrom in the same direction as the motor shaft extends away from the motor, the motor shaft extending through a hole in the motor face plate. The pulley assembly further includes an idler pulley post protruding from the motor housing and through the motor face plate in the substantially same axial direction of the motor shaft, the idler pulley post being radially offset from the motor shaft. The pulley assembly yet further includes a housing flange having a pilot bore to accommodate at least a portion of the motor pilot and the idler pulley post.

Abstract: A torsion bar is provided that is easy, quick, and cost effective to manufacture. The torsion bar may extend along an axis and have a first end and a second end that is spaced from the first end. The torsion bar may have an active section positioned between the first and second ends. The active section may also have a length defined along the axis. A cross-section transverse to the axis may define a contour of the torsion bar where the contour may be uniform along the length of the active section. The contour may define at least one of a polygon and a polygon-like shape.

Abstract: A joint assembly for a steering tie rod assembly includes a tie rod. The joint assembly also includes a yoke including a first leg and a second leg, wherein each of the first and second legs define a respective hole aligned with each other. The joint assembly further includes a first pin extending through each of the respective holes defined by the first leg and the second leg of the yoke and through a first hole of the tie rod. The joint assembly yet further includes a second pin disposed in a second hole defined by the tie rod and defining a central hole that the first pin extends through.

Abstract: A steering column assembly includes a telescope drive bracket. The steering column assembly also includes a first jacket operatively coupled to the telescope drive bracket. The steering column assembly further includes a second jacket, wherein the first jacket is telescopingly moveable relative to the second jacket. The steering column yet further includes a collapse limiting feature having a cam portion and a blocking portion, wherein the blocking portion defines a first range of travel of the first jacket in a first position, wherein contact between the telescope drive bracket and the cam portion biases the blocking portion out of a first jacket path to allow a second, greater range of travel for the first jacket.

Abstract: A telescoping steering column having a lower jacket extending along a central axis between a lower jacket lower end and a lower jacket upper end and an upper jacket extending along the central axis between an upper jacket lower end and an upper jacket upper end, with an actuator configured to impart a pressure between the lower jacket and the upper jacket to move the upper jacket from an extended operating position to a retracted stowed position.

Abstract: A power driven, telescoping steering column having a tubular outer jacket, a tubular inner jacket, and a tubular intermediate jacket arranged for coaxial telescopic movement relative with one another via actuation of an actuator assembly includes, a mounting device operably coupled against relative axial movement with the tubular outer jacket, with the actuator assembly being coupled to the mounting device without being fixedly connected or attached to the tubular outer jacket.

Abstract: A permanent magnet machine includes a machine housing having an inner surface that extends between a first housing end and a second housing end along a central longitudinal axis. The permanent magnet machine also includes a stator disposed within the machine housing, the stator having a stator core having an exterior surface extending between a first face and a second face along the central longitudinal axis, wherein the exterior surface defines a discontinuous region that is arranged to minimize points of contact between the inner surface and the exterior surface. The discontinuous region is at least partially defined by at least one of a first perturbation and a second perturbation that is circumferentially spaced apart from the first perturbation.

Abstract: An electric powered recirculating ball assembly includes a steering rack. The electric powered recirculating ball assembly also includes a steering gear housing. The electric powered recirculating ball assembly further includes a plurality of rolling elements operatively coupled to the steering rack and in contact with mating geometry of a component operatively coupled to, or integrally formed with, the steering gear housing.

Abstract: A steering column assembly includes a lower jacket. The steering column assembly also includes an upper jacket operatively coupled to the lower jacket, the upper jacket telescopingly moveable relative to the lower jacket. The steering column assembly further includes a rake bracket operatively coupled to the lower jacket. The steering column assembly yet further includes an energy absorption strap operatively coupled to the upper jacket, at least a portion of the energy absorption strap disposed radially outward of the rake bracket.

Abstract: A terminal blade for a header assembly includes a first end defining a first axis and being partially coated with an anti-tarnish material and defining an adhesion region spaced from the anti-tarnish material coating. The terminal blade also includes a second end defining a second axis. The terminal blade further includes a bridge extending between the first end and the second end such that the first axis is substantially perpendicular to the second axis.

Abstract: A method for vehicle stabilization includes, in response to a determination that a fault occurred in a rear steering mechanism, identifying a fault type associated with the fault. The method also includes determining whether a position of a rack of the rear steering mechanism is controllable based on the fault type. The method also includes, in response to a determination that the position of the rack is controllable, selectively positioning the rack to a center position and holding, using a motor control system of the rear steering mechanism, the rack in the center position. The method also includes, in response to a determination that the position of the rack is not controllable, holding, using the motor control system of the rear steering mechanism, the rack in a current position.

Abstract: A constant velocity joint assembly includes a housing body having an outer surface and an inner surface extending between a first housing end and a second housing end along a central axis. The inner surface of the housing body defines a raceway. A plurality of rollers are disposed in the raceway. A flexible boot is operably fixed to the housing body, with the flexible boot extending along the central axis. A deflector ring is fixed to the outer surface of the housing body. The deflector ring has a metal inner ring portion and a non-metal outer ring portion.

Abstract: A method of controlling operation of an electric machine includes: determining a voltage-based torque limit based on a voltage constraint of a direct current (DC) bus supplying power to an inverter for powering the electric machine; determining a motor current-based torque limit based on a motor current limit; determining a supply current-based torque limit based on a supply rating, to supply current to the inverter, of the DC bus; determining a regenerative current-based torque limit based on a receive rating, to receive current from the inverter, of the DC bus; determining a final torque limit based on the voltage-based torque limit, the motor current-based torque limit, the supply current-based torque limit, and the regenerative current-based torque limit; determining a limited command torque based on a torque command and the final torque limit; and calculating at least one current command based on, at least, the limited command torque.

Abstract: A method of controlling a permanent magnet synchronous machine (PMSM) includes: determining an estimated back-electromotive force (BEMF) generated in windings of the PMSM based on an estimated voltage applied to the windings of the PMSM, an estimated motor current of the PMSM, an estimated motor circuit resistance, and an estimated synchronous inductance of the PMSM. The method also includes determining an estimated permanent magnet (PM) flux linkage in the PMSM based on the estimated motor current of the PMSM; determining a BEMF correction term based on the estimated PM flux linkage; and determining an estimated rotor flux space vector based on the estimated BEMF and the BEMF correction term.

Abstract: Embodiments of a system, method and apparatus for a gear are disclosed. For example, a metallic gear hub can include an axis of rotation and metallic gear teeth. The metallic gear teeth can be smaller than a final gear teeth size of the gear. The metallic gear teeth can be co-planar with the axis. In addition, the metallic gear teeth can be non-orthogonal to the axis. A polymer layer can be located on the metallic gear teeth to form polymer gear teeth on the metallic gear teeth. The polymer gear teeth can form the final gear teeth size of the gear.

Abstract: Embodiments of a system, method and apparatus for a gear are disclosed. For example, a metallic gear hub can include an axis of rotation and metallic gear teeth. The metallic gear teeth can be smaller than a final gear teeth size of the gear. The metallic gear teeth can be co-planar with the axis. In addition, the metallic gear teeth can be non-orthogonal to the axis. A polymer layer can be located on the metallic gear teeth to form polymer gear teeth on the metallic gear teeth. The polymer gear teeth can form the final gear teeth size of the gear.

Abstract: A steering column includes a steering column component. The steering column also includes a driven assembly operatively coupled to the steering column component. The steering column further includes a driving assembly. The steering column yet further includes a connection assembly that includes a connection gear having a first set of teeth operatively connected to the driving assembly, the connection gear having a set of gear clutch teeth. The connection assembly also includes a clutch member operatively connected to the driven assembly, the driven assembly moving along an axis in response to actuation from the driving assembly and causes the provided axially adjustable steering column to be adjusted along the axis, the clutch member having a set of clutch member teeth. The clutch member teeth and the gear clutch teeth are disengaged in an overload state.

Abstract: A flex coupling assembly for coupling a first shaft to a second shaft of a shaft assembly. The flex coupling assembly decouples axial and torsional stiffness from bending stiffness of the shaft assembly, thereby dampening the transmission of noise and vibration between the first and second shafts. The flex coupling assembly includes an inner housing subassembly and an outer housing subassembly. The inner housing subassembly includes an inner housing and a resilient flex coupling disposed in an outer housing cavity of an outer housing of the outer housing subassembly. A retention member is fixed to an outer housing to retain the inner housing subassembly in the outer housing cavity. The inner and outer housing subassemblies can rotate and translate relative to a common axis, while the inner and the outer housings restrict bending between the inner and outer housing subassemblies, thereby restricting bending between the first and second shafts.