Abstract: A process for applying an overlayer to a cured thermoset molding composition is provided that includes exposing the cured thermoset molding composition to a plasma under conditions that modify the surface energy of a surface of the article without visually modifying the surface. The surface of the article is then overcoated with an overlayer having superior adhesion to a like article absent the intermediate plasma treatment. A component is also provided that is cured thermoset resin article having a shape and a surface. An overlayer is applied to the surface while the surface is still plasma activated. The overlayer is adhesion is unchanged by 4 weeks in a 100% humidity chamber at 30° C. over at least 95 area % of an interface between the overlayer and the surface.

Abstract: A molding composition formulation includes a thermoset cross-linkable 12 to 45 micron polymeric resin. Hollow glass microspheroids are present from 2 to 12 total weight percent. An article formed from such a composition is further strengthened by the addition of a surface activating agent bonded to the surface of the glass microspheroids. Conventional particulate fillers when added to an inventive formulation provide enhanced performance when the filler particle has a size sufficiently small to insert within adjacent microspheroid interstitial voids. An unsaturated polyester resin so formed is particularly well suited for the formation of sheet molding compound formulations.

Abstract: A vehicle front end load bearing bolster is provided with improved structural performance and a lower component weight, while also minimizing material, tooling, and production costs. The front end assembly is formed with a hydro-formed cross car reinforcement tube secured or bonded with mechanical fasteners and room temperature adhesive to a bolster, thereby improving stress distribution and increasing cross car system stiffness. The bonded hydro-form tube/bolster assembly provides increased torsion stiffness and dimensional stability to the vehicle frame. The hydro-formed cross car reinforcement tube have flattened terminal ends with apertures for integrated attachment to a bolster. The hydro-formed cross car reinforcement tube is formed of aluminum, brass, carbon, steel, stainless steel, copper and high strength alloys.

Abstract: A molding composition formulation includes a thermoset cross-linkable 12 to 45 micron polymeric resin. Hollow glass microspheroids are present from 2 to 12 total weight percent. An article formed from such a composition is further strengthened by the addition of a surface activating agent bonded to the surface of the glass microspheroids. Conventional particulate fillers when added to an inventive formulation provide enhanced performance when the filler particle has a size sufficiently small to insert within adjacent microspheroid interstitial voids. An unsaturated polyester resin so formed is particularly well suited for the formation of sheet molding compound formulations.

Abstract: A temperature regulation and management system is provide that has an inner wall and an outer wall forming a space for accommodating a phase change material (PCM) with the space between the walls, in one or both of the walls, or a combination of such locations. The inner wall is in contact with an object that requires temperature regulation within a specified operating range, such as a vehicle battery pack. The inner wall and the outer wall are both formed from sheet molding compound (SMC), or the outer wall if formed of a filled polyurethane.

Abstract: A modular storm water infiltration apparatus for directing water into an adjacent soil column. The apparatus includes a plurality of infiltration chambers each having a bottom panel and a peripheral wall that define an interior for storing water. The peripheral wall of each infiltration chamber has at least one infiltration aperture formed therethrough for communicating water laterally into the soil column. The bottom panel of each infiltration chamber has at least one drain aperture formed therethrough for communicating water downwardly out of the infiltration chamber. The infiltration chambers are configured to be stacked vertically with respect to one another.

Abstract: A pivot connector has a first connecting part and a second connecting part. The first connecting part has a male pivot member and a first mounting member that is connected to the male pivot member. The second connecting part has a female pivot member and a second mounting member that is connected to the female pivot member. The first connecting part is connectable to the second connecting part such that a first engagement surface of the male pivot member is in engagement with a second engagement surface of the female pivot member. Each tab of a plurality tabs of the male pivot member is receivable in a respective slot of a plurality arcuate slots of the female pivot member such that the first connecting part is pivotable with respect to the second connecting part over a limited range of motion.

Abstract: A platform element that is connectable to a secondary structure using a clip that is adapted to be installed in a storage position or a use position with respect to the platform element. The platform element includes a substantially planar panel and at least one upstanding wall that extends generally downward from the panel and is adapted to space the panel from an external support surface. The clip is adapted to connect the upstanding wall to the secondary structure when the clip is in the use position. A receptacle is formed on an underside of the panel. The receptacle is adapted to engage the clip to maintain the clip in a fixed position with respect to the panel when the clip is in the storage position.

Abstract: A plant irrigation apparatus for providing a fluid to one or more plants includes a plurality of platforms that are disposed in an array. Each platform has a support surface that is disposed at a platform elevation. A fluid reservoir for containing the fluid is defined at least partially in between adjacent platforms of the plurality of platforms. At least one fluid-regulating structure is configured to maintain a maximum elevation for the fluid, wherein the maximum elevation for the fluid is lower than the platform elevation. A capillary mat is supported by the plurality of platforms. At least a portion of the capillary mat is disposed within the fluid reservoir below the maximum elevation of the fluid.

Abstract: A stackable platform assembly has an improved coupler for interconnecting a plurality of stackable platforms. The coupler has projections that are appropriately sized and spaced to facilitate frictional engagement of the coupler with platforms having different dimensions.

Abstract: A plant irrigation apparatus for providing a fluid to one or more plants includes a plurality of platforms that are disposed in an array. Each platform has a support surface that is disposed at a platform elevation. A fluid reservoir for containing the fluid is defined at least partially in between adjacent platforms of the plurality of platforms. At least one fluid-regulating structure is configured to maintain a maximum elevation for the fluid, wherein the maximum elevation for the fluid is lower than the platform elevation. A capillary mat is supported by the plurality of platforms. At least a portion of the capillary mat is disposed within the fluid reservoir below the maximum elevation of the fluid.

Abstract: Sheet molding composition formulation includes a thermoset cross-linkable polymeric resin. A moisture reducing polymeric additive includes at least one of polystyrene; poly C1-C4 alykylmethacrylate; a copolymer of styrene with at least one of butadiene, acrylonitrile and vinyl chloride; or a combination of polystyrene, polyaklymethacrylate and or a styrene copolymer. Moisture reducing polymeric additive is present within the formulation from between 1 and 20 total weight percent. An article formed from such a sheet molding composition formulation defines an article shape and has a surface that sets the article shape with less than 0.5 total weight percent water after 96 hours exposure and 100° F. 100% humidity. The article shape is amendable to receiving a vapor barrier coating applied to the articles shape surface. A powder prime coating over lies the barrier coating and achieves surface finish results comparable to article shapes formed of steel.

Abstract: A twin screw extruder compounds a thermoplastic resin material with a randomly oriented fiber reinforcing material to produce a molten fiber reinforced thermoplastic extrusion from a die. The extrusion is cut into preforms which are immediately inserted into a compression mold for making parts. A unidirectionally oriented fiber reinforcing material can be added in the die. The fibers are monofilaments which are debundled and heated before entering either the extruder or the die.