Patents Assigned to Sumitomo Special Metals Co., Ltd.
  • Publication number: 20010011576
    Abstract: A plate yoke has an upper surface formed with a projection and a guiding rail. A new magnet block is transported by sliding on the upper surface of the plate yoke, and is bonded side by side with the projection or a magnet block which is already fixed. During the above operation, a magnetic member is held above the plate yoke. Preferably, the new magnet block is transported toward a corner portion, with side surfaces of the magnet block held parallel to a side surface of the projection and a side surface of the guiding rail respectively. When the magnet unit and the column yoke is connected, the column yoke or the magnet unit is lowered so that a guiding rod attached to an end face of the column yoke is inserted into a hole formed in the magnetic unit. Further, the column yoke is guided by a guiding member disposed between a permanent magnet on the plate yoke and a position where the column yoke is to be connected on the plate yoke.
    Type: Application
    Filed: March 23, 2001
    Publication date: August 9, 2001
    Applicant: SUMITOMO SPECIAL METALS CO., LTD.
    Inventors: Masaaki Aoki, Shigeo Hashimoto
  • Patent number: 6271460
    Abstract: With the thermo-electric conversion element according to the present invention, the power generating efficiency (in other words, the conversion efficiency) can be improved by inserting as metallic film made of either Ag, Al, or silver soldering material for the PN junction formation between the Si based P type and N type semiconductors and inserting a metallic film made of either Zn, Ni, Cu, Ag, Au, or Cu-30Zn at a connecting portion between the semiconductors and lead wires, so that the electromotive power and the thermo-electromotive force are not cancelled each other due to the Schottky barrier which is generated at the interfacial area between the metals and semiconductors. The desired thermo-electric conversion efficiency can be achieved by the material presented in this invention without any deterioration of the original thermo-electric properties.
    Type: Grant
    Filed: September 17, 1999
    Date of Patent: August 7, 2001
    Assignee: Sumitomo Special Metals Co., Ltd.
    Inventors: Osamu Yamashita, Nobuhiro Sadatomi
  • Publication number: 20010006876
    Abstract: A work chamfering apparatus includes a work holding portion. The work holding portion includes a work table and a clamper. The work table has an upper surface having two end portions each formed with holding grains projecting out of the upper surface. The two end portions of the upper surface of the work table have a static friction coefficient greater than 0.1, which is greater than that of a center portion. When chamfering, first, the work is held by the work table and a generally U-shaped member of the clamper. At this time, the two end portions of the upper surface of the work table contact a lower surface of the work, whereas lower surfaces of respective end portions of the U-shaped member contact an upper surface of the work. In this state, a rotating center of the work is between the lower surfaces, and the lower surfaces are apart generally equally from the rotating center.
    Type: Application
    Filed: December 27, 2000
    Publication date: July 5, 2001
    Applicant: SUMITOMO SPECIAL METALS CO., LTD.
    Inventors: Sadahiko Kondo, Toshifumi Hiyoke
  • Patent number: 6251196
    Abstract: An Fe—B—R based permanent magnet and metal pieces are placed into a treating vessel, where they are vibrated and/or agitated, whereby a metal film is formed on the surface of the magnet. A sol solution produced by the hydrolytic reaction and the polymerizing reaction of a metal compound which is a starting material for a metal oxide film is applied to the metal film and subjected to a heat treatment to form a metal oxide film. Therefore, it is possible to form, on the surface of the magnet, a corrosion-resistant film which can be produced easily and at a low cost without carrying-out of a plating treatment or a treatment using hexa-valent chromium and which has an excellent adhesion to the surface of the magnet and can exhibit a stable high magnetic characteristic which cannot be degraded even if the magnet is left to stand for a long period of time under high-temperature and high-humidity conditions of a temperature of 80° C. and a relative humidity of 90%.
    Type: Grant
    Filed: August 26, 1999
    Date of Patent: June 26, 2001
    Assignee: Sumitomo Special Metals Co., Ltd.
    Inventors: Takeshi Nishiuchi, Kohshi Yoshimura, Fumiaki Kikui
  • Patent number: 6247660
    Abstract: A case for hydrogen-pulverizing a rare earth metal-based magnetic material is disclosed. The case includes a case body which is formed of a material having a heat conductivity of 1 W/cm·deg or more. At least one heat-transferring/releasing member is mounted in the case body and formed of a material having a heat conductivity of 1 W/cm·deg or more. The magnetic material is accommodated in the case and subjected to a hydrogen pulverization with hydrogen occluded in the magnetic material.
    Type: Grant
    Filed: October 6, 1999
    Date of Patent: June 19, 2001
    Assignee: Sumitomo Special Metals Co., Ltd.
    Inventors: Yasuhiko Imai, Koki Tokuhara, Katsumi Okayama, Akiyasu Oota, Akihito Tsujimoto
  • Patent number: 6242709
    Abstract: A method for manufacturing thin-plate sintered compacts according to the present invention includes the steps of: forming a conductive sintered compact to have such a thickness as to cause a warp to a negligible degree; and slicing the conductive sintered compact, thereby cutting and dividing the conductive sintered compact into at least two wafers.
    Type: Grant
    Filed: January 13, 1999
    Date of Patent: June 5, 2001
    Assignee: Sumitomo Special Metals Co., Ltd.
    Inventors: Makoto Fukuda, Masanori Chikuba
  • Patent number: 6221270
    Abstract: A process for producing a compound for a rare earth metal resin-bonded magnet includes: a slurry preparation step of mixing materials containing a magnetic alloy powder of a rare earth metal alloy, a resin binder, and an organic solvent into a slurry; and a drying step of spraying and drying the slurry by means of a spray dryer apparatus to produce the compound containing the magnetic alloy powder of the rare earth metal alloy and the resin binder.
    Type: Grant
    Filed: June 18, 1999
    Date of Patent: April 24, 2001
    Assignee: Sumitomo Special Metal Co., Ltd.
    Inventors: Katsuyoshi Saito, Yasunari Kaneko, Naoyuki Ishigaki, Shin Mishima, Shinji Otsuki, Yoshihiko Nishino
  • Patent number: 6211762
    Abstract: An R—Fe—B permanent magnet body is cleaned by ion sputtering, after which a Ti coating film is formed on the surface of the magnet body by a thin film forming method such as ion plating, after which an Al coating film is formed as an intermediate layer, after which an AlN coating film, TiN coating film, or Ti1−xAlxN coating film is formed by a thin film forming method such as ion reactive plating in N2 gas. By having the Al coating film layer present as an intermediate layer, it acts as a sacrificial coating film for the permanent magnet body and the foundation layer Ti coating film, whereupon adhesion with the Ti coating film is sharply improved, and the time until corrosion develops is lengthened, even in such severe corrosion resistance tests as salt water spray tests. Thus R—Fe—B permanent magnets are obtained which exhibit outstanding salt water spray resistance and wear resistance and which have stable magnetic characteristics.
    Type: Grant
    Filed: February 24, 1999
    Date of Patent: April 3, 2001
    Assignee: Sumitomo Special Metals Co., Ltd.
    Inventors: Fumiaki Kikui, Masako Ikegami, Koshi Yoshimura
  • Patent number: 6187259
    Abstract: The object of the present invention is to provide rare-earth system sintered magnets such as R—Fe—B system or R—Co system having excellent magnetic properties, unique configuration of a small size, thin wall thickness and intricate geometry. With the method for preparing the present invention, a granulation of alloy powders can be achieved easily, a chemical reaction between rare-earth system and binder substances can be suppressed, so that the residual oxygen and carbon levels in the sintered products can be reduced. Moreover, by this production method, the flowability and lubricant capability during the forming process can be improved. The dimension accuracy and productivity are also enhanced. A certain type of binder is added to rare-earth alloy powders and kneaded into a slurry state. The slurry is then formed into granulated powders by spray-dryer equipment. The thus granulated powders are molded, and sintered through a powder metallurgy technique.
    Type: Grant
    Filed: March 19, 1997
    Date of Patent: February 13, 2001
    Assignee: Sumitomo Special Metals Co., Ltd.
    Inventors: Osamu Yamashita, Yoshihisa Kishimoto, Wataru Takahashi, Nobushige Hiraishi, Yoshiyuki Hashimasa, Masakazu Ohkita
  • Patent number: 6176762
    Abstract: A method for cutting a ceramic base plate with which the process efficiency is improved, a stable cutting resistance can be maintained during the cutting process, and excellent process precision can be achieved, a wherein supporting plate which is used for the cutting of the ceramic base plate has a structure of a sealed surface layer which has been impregnated with glass components into both surfaces of the sintered porous alumina body. The supporting plate is fixed on a stage of a cutting machine along a forward direction of the rotary cutting blade through a vacuum-absorption and the ceramic base plate as a work-piece is wax-bonded to the supporting plate. While rotating the rotary cutting blade, first of all, the supporting plate is cut so that the blade is dressed/sharpened with the sintered porous alumina body.
    Type: Grant
    Filed: July 27, 1998
    Date of Patent: January 23, 2001
    Assignee: Sumitomo Special Metals Co., Ltd.
    Inventors: Kazutoyo Shimizu, Naoyuki Okamoto, Makoto Fukuda
  • Patent number: 6176769
    Abstract: A ceramics dress substrate of the present invention capable of both performances of cutting a cut material with a high accuracy and dressing a diamond cutting grindstone with an excellent cutting property and an reduced wearing amount of the grindstone. This ceramics dress substrate comprises sintering a mixture of ceramics grinding particles and a silicate mineral, The ceramics grinding particles are preferably uniformed and have a scratch hardness ranging from 6 to 10. Alumina grinding particles, silicon carbide and mullite are preferably used as the ceramics grinding particles, and a kaolin mineral, pyrophyllite, montmorillonite, sericite, talc and chlorite are preferably used as the silicate mineral. The ceramics dress substrate is preferably coated with glass.
    Type: Grant
    Filed: December 22, 1998
    Date of Patent: January 23, 2001
    Assignees: Narumi China Corporation, Sumitomo Special Metals Co., Ltd.
    Inventors: Masato Suzuki, Shirohito Matsuyama, Katsushi Sugita, Kazutoyo Shimizu, Naoyuki Okamoto
  • Patent number: 6168673
    Abstract: An object of this invention is to provide a thin-film magnet having a residual magnetic flux density Br of not less than 10 kG, a cost performance equal to that of a hard ferrite magnet, and a thickness of 70-300 &mgr;m contributing to the miniaturization and thinning of a magnetic circuit, and a method of manufacturing the same. When a molten alloy of a predetermined structure having a small content of a rare earth element is subjected to continuous casting using a cooling roll in an inert gas atmosphere with reduced pressures of not more than 30 kPa at a predetermined peripheral speed of the roll, it turns into a crystalline structure substantially not less than 90% of which comprises a Fe3B type compound and a compound phase having &agr; —Fe and Nd2Fe14B type crystalline structures compatible with the former.
    Type: Grant
    Filed: May 20, 1999
    Date of Patent: January 2, 2001
    Assignee: Sumitomo Special Metals Co., Ltd.
    Inventors: Hirokazu Kanekiyo, Satoshi Hirosawa
  • Patent number: 6149861
    Abstract: It is an object of the present invention to provide a method for manufacturing a raw material alloy powder that can be utilized effectively in the regeneration of surplus or defective R--Fe--B type sintered magnets while leaving the main phase crystal grains alone, and a method for manufacturing an R--Fe--B type magnet. Surplus or defective R--Fe--B type sintered magnets are pulverized, acid washed, and dried, after which this product is subjected to a calcium reduction treatment and washed to remove the calcium component, which allows a raw material alloy powder composed of an Nd.sub.2 Fe.sub.14 B main phase system, which contributes the most to magnet characteristics, to be regenerated efficiently. An alloy powder for compositional adjustment that improves sintering and adjusts the composition is added to this main phase system raw material alloy powder to produce a sintered magnet, which facilitates the manufacture of a sintered magnet with superior magnet characteristics.
    Type: Grant
    Filed: April 6, 2000
    Date of Patent: November 21, 2000
    Assignee: Sumitomo Special Metals Co., Ltd.
    Inventors: Yuji Kaneko, Yasuhide Sasakawa, Katsuya Kase, Takashi Hashikawa, Kaname Takeya
  • Patent number: 6123898
    Abstract: It is an objective of the present invention to provide low thermal expansion alloys having excellent high temperature mechanical properties, the oxidation resistance, and the electrical conductivity by modifying the basic Cr--W--Fe alloy in order to meet various industrial demands including prolonging the life of plant machinery being operated at high temperature and a scaling-up solid oxide fuel cell, so that the coefficient of thermal expansion can be approximated to those of stabilized zirconia. In order to achieve these objectives, Co is added to Cr--W--Fe system alloy possessing an excellent thermal matching characteristic to stabilized zirconia in order to enhance the high temperature mechanical properties without changing original properties of thermal matching, the oxidation resistance and the electrical conductivity. Cr and Al are added in order to further improve the oxidation resistance and to approximate the coefficient of surface thermal expansion to that of stabilized zirconia.
    Type: Grant
    Filed: May 25, 1999
    Date of Patent: September 26, 2000
    Assignee: Sumitomo Special Metals Co., Ltd.
    Inventors: Hitoshi Taimatsu, Masami Ueda
  • Patent number: 6111491
    Abstract: A magnetic screw having a screw shaft of magnetic material having thread crests formed on the outer peripheral surface thereof, and a magnetic nut fitted on the outer periphery of the screw shaft. The magnetic nut includes annular permanent magnets magnetized with magnetic poles of opposite polarities on opposed sides, and annular yokes disposed such that the annular yokes are magnetically coupled with the magnetic poles of the magnets. The inner peripheral surfaces of the yokes are provided with thread crests corresponding with the thread crests of the screw shaft with a minute gap G defined therebetween such that magnetic circuits are formed between the screw shaft and the magnets through the thread crests of the screw shaft. The magnets are magnetized on their inner and outer radial surfaces with magnetic poles of opposite polarities, and the yokes are fitted in the magnets.
    Type: Grant
    Filed: August 5, 1999
    Date of Patent: August 29, 2000
    Assignees: Koyo Machinery Industries Co., Ltd., Sumitomo Special Metals Co. Ltd.
    Inventors: Akira Furuse, deceased, Kazuto Kunihiro, Nobuyuki Kitai, Junichi Hashimoto
  • Patent number: 6080498
    Abstract: A permanent magnet useful in an ultra-high vacuum atmosphere, such as an undulator requiring the ultra-high vacuum atmosphere of less than 1.times.10.sup.-9 Pa and which, has excellent magnetic characteristics, includes an R-Fe-B system permanent magnet having a Ti undercoat layer on a surface thereof, an external layer selected from TiN, AlN and Ti.sub.1-x Al.sub.x N (x is 0.03 to 0.70), and an Al intermediate layer therebetween.
    Type: Grant
    Filed: August 5, 1997
    Date of Patent: June 27, 2000
    Assignee: Sumitomo Special Metals Co., Ltd.
    Inventors: Fumiaki Kikui, Masako Ikegami, Kohshi Yosimura
  • Patent number: 6060804
    Abstract: A vibration generating mechanism includes first and second permanent magnets spaced from each other with the same magnetic poles opposed to each other, and an electromotive actuator for driving the first permanent magnet. The electromotive actuator moves the first permanent magnet periodically and reciprocatingly relative to the second permanent magnet to change the opposing area of the first and second permanent magnets thereby causing the second permanent magnet to vibrate relative to the first permanent magnet.
    Type: Grant
    Filed: June 16, 1998
    Date of Patent: May 9, 2000
    Assignees: Delta Tooling Co., Ltd., Sumitomo Special Metals Co., Ltd.
    Inventors: Etsunori Fujita, Yutaka Sakamoto, Hitoshi Mikami, Yasuhiro Marukawa
  • Patent number: 6019859
    Abstract: With the intention of establishing fabrication methods for cheaply produced (Fe,Co)--Cr--B--R-type bonded magnets or (Fe,Co)--Cr--B--R--M-type bonded magnets containing few rare earth elements and having a coercive force iHc above 5 kOe and a residual magnetic flux density Br above 5.5 kG matching the cost performance of hard ferrite magnets, we have obtained iron-based permanent magnets consisting of microcrystal clusters where the average crystal size of each component phase is in the range 1 nm .about.30 nm and where both a soft magnetic phase consisting of a ferromagnetic alloy whose main components are .alpha.-Fe and a ferromagnetic alloy having iron, and a hard magnetic phase having a Nd.sub.2 Fe.sub.
    Type: Grant
    Filed: June 5, 1996
    Date of Patent: February 1, 2000
    Assignee: Sumitomo Special Metals Co., Ltd.
    Inventors: Hirokazu Kanekiyo, Satoshi Hirosawa
  • Patent number: D438619
    Type: Grant
    Filed: June 25, 1999
    Date of Patent: March 6, 2001
    Assignee: Sumitomo Special Metals Co., Ltd.
    Inventors: Shigemasu Okada, Masaaki Aoki, Shigeo Hashimoto
  • Patent number: D439668
    Type: Grant
    Filed: August 16, 2000
    Date of Patent: March 27, 2001
    Assignee: Sumitomo Special Metals Co., Ltd.
    Inventors: Masaaki Aoki, Tsuyoshi Tsuzaki