Patents Assigned to Sun Automation Inc.
  • Patent number: 7096529
    Abstract: A corrugated box finishing machine has a station where dust, debris and other particles are cleaned from the corrugated boards before they are conveyed to the printing station. Electrostatic charges on the particles are neutralized by a static bar and the particles are then removed from the boards by a rotating brush. The particles are drawn into a vacuum chamber underlying the path of conveyance of the boards, and the static bar is positioned in an enclosure in proximity to the boards but isolated from the vacuum in the vacuum chamber. The enclosure has surfaces which direct the particles away from the static bar which is oriented to further minimize contact with the removed particles. The cleaning brush includes a plurality of brush sections mounted on a rotatable shaft made from carbon fiber material.
    Type: Grant
    Filed: December 6, 2004
    Date of Patent: August 29, 2006
    Assignee: Sun Automation Inc.
    Inventors: Daniel Cunnington, Yury Polikov, Joseph John Weishew
  • Patent number: 7069856
    Abstract: A computer network is used to manage and monitor operation of a box-finishing machine which prints information on and cuts or creases corrugated boards to be formed into boxes. The equipment used on the machine is provided with radio frequency information tags detected by an electronic reader which transmits the identification to a computer so that it can be determined by an operator that sufficient equipment is in storage and staging areas for use on the machine. Several computer terminals are provided at different areas throughout a plant so that access is easily provided to different personnel.
    Type: Grant
    Filed: May 13, 2004
    Date of Patent: July 4, 2006
    Assignee: Sun Automation, Inc.
    Inventors: Theodore Hartka, Louis M. Sardella
  • Patent number: 6913566
    Abstract: A rotary die cutter mechanism for cutting and/or creasing corrugated boards including a rotatable die cylinder with a cutting die, and a rotatable anvil against which the corrugated boards are cut as they pass between the die cylinder and the anvil. A computer is used to determine how much the speed of the anvil should be changed to compensate for changes in the diameter of the anvil so that the boards are cut to the desired dimension. A fine adjustment of the size of the boards to be cut is made by providing information to the computer representative of the specific die being used. The computer then calculates an adjusted speed of the anvil to cut the boards to the desired dimension, and then sends a signal to a motor for changing the speed of the anvil to the adjusted speed calculated by the computer.
    Type: Grant
    Filed: January 17, 2003
    Date of Patent: July 5, 2005
    Assignee: Sun Automation Inc.
    Inventors: Yury Polikov, Louis M. Sardella
  • Patent number: 6837674
    Abstract: A flexible jacket for a vacuum blower having rotatable blades in a blade housing. The jacket is made from heavy duty, substantially impenetrable, bullet resistant material such as KEVLAR brand sheet material which is placed about the blade housing to prevent any severed and flying rotor blades from entering the atmosphere through the blade housing. The configuration of the jacket is formed to match the blade housing and to enable the jacket to be easily retro-fitted onto existing vacuum blowers or other blade housings and secured in place about the blade housing.
    Type: Grant
    Filed: October 21, 2002
    Date of Patent: January 4, 2005
    Assignee: Sun Automation Inc.
    Inventor: Daniel Cunnington Phillips, III
  • Patent number: 6824130
    Abstract: Paperboard sheets are fed by a feeder including driven wheels which engage the lowermost sheet of a stack and drive it through the nip rolls of a box-finishing machine in synchronism with the latter. Supporting the sheets is a grate moveable between a raised position wherein the wheels are spaced from the sheet and a lowered position wherein the lowermost sheet engages the wheels and is fed thereby to the nip rolls. Below the grate is a vacuum box for holding the sheet on the wheels. Raising and lowering of the grate is effected by a cam which may be adjusted to vary the feed stroke in accordance with the length of the sheets. For driving the wheels there is provided a dual input drive mechanism including a constant velocity such that when the wheels initially engage the sheet, the wheels are at nearly zero or absolute zero velocity and subsequently the wheels reach a constant velocity for driving the sheet at said constant velocity which is matched with the surface velocity of the nip rolls.
    Type: Grant
    Filed: February 28, 1991
    Date of Patent: November 30, 2004
    Assignee: Sun Automation Inc.
    Inventors: Louis M. Sardella, John B. West
  • Patent number: 6609997
    Abstract: A rotary die cuter for a box making machine has an abrading cylinder mounted for rotation alongside the anvil for engaging and resurfacing the blanket of the anvil on a virtually continuous basis to smooth, level and even the surface of the blanket. This resurfacing occurs during normal operation of the rotary die cutter so no production is lost. The abrading cylinder has a sheet layer of abrasive material spirally wrapped on the surface of the cylinder and bonded thereto with adhesive material on the backside of the sheet layer. The abrading cylinder is movable towards or away from the anvil by a servo motor and gearbox. The position of the abrading cylinder relative to the anvil is determined by an encoder which sends the information to a computer or programmable controller which calculates the changing diameter of the blanket and the amount of speed change that must be imparted to the anvil to compensate for its changing diameter.
    Type: Grant
    Filed: December 23, 1999
    Date of Patent: August 26, 2003
    Assignee: Sun Automation Inc.
    Inventors: Louis M. Sardella, Yury Polikov
  • Patent number: 6346068
    Abstract: An existing box-making machine is retrofitted by first removing the pull rolls and impression cylinder and other associated parts and cross-ties. However, the heavy duty side frames and drums, including the print cylinder are left intact in the box-making machine. A vacuum transfer machine is then inserted in the box-making machine and mounted to the existing frame to replace the pull rolls that were removed. The vacuum transfer machine includes a hood enclosure having an impression cylinder for printing, and transport rolls on opposite sides of the impression cylinder for conveying the corrugated boards through the impression and print cylinders and to the die cutter. The boards are held against the transport rolls and the impression cylinder by vacuum generated in a vacuum chamber in the hood which also contains the transport rolls and the impression cylinder. The vacuum chamber contains a plurality of vacuum dampers for controlling the vacuum area in accordance with the size of the boards being processed.
    Type: Grant
    Filed: November 6, 2000
    Date of Patent: February 12, 2002
    Assignee: Sun Automation Inc.
    Inventor: Daniel Cunnington Philips, III
  • Patent number: 6179763
    Abstract: An existing box-making machine is retrofitted by first removing the pull rolls and impression cylinder and other associated parts and cross-ties. However, the heavy duty side frames and drums, including the print cylinder are left intact in the box-making machine. A vacuum transfer machine is then inserted in the box-making machine and mounted to the existing frame to replace the pull rolls that were removed. The vacuum transfer machine includes a hood enclosure having an impression cylinder for printing, and transport rolls on opposite sides of the impression cylinder for conveying the corrugated boards through the impression and print cylinders and to the die cutter. The boards are held against the transport rolls and the impression cylinder by vacuum generated in a vacuum chamber in the hood which also contains the transport rolls and the impression cylinder. The vacuum chamber contains a plurality of vacuum dampers for controlling the vacuum area in accordance with the size of the boards being processed.
    Type: Grant
    Filed: March 10, 1999
    Date of Patent: January 30, 2001
    Assignee: Sun Automation Inc.
    Inventor: Daniel Cunnington Phillips, III
  • Patent number: 5184811
    Abstract: Paperboard sheets are fed by a feeder including driven wheels which engage the lowermost sheet of a stack and drive it through the nip rolls of a box-finishing machine is synchronism with the latter. Supporting the sheets is a grate movable between a raised position wherein the wheels are spaced from the sheet and a lowered position wherein the lowermost sheet engages the wheels and is fed thereby to the nip rolls. Below the grate is a vacuum box for holding the sheet on the wheels. Raising and lowering of the grate is effected by a cam which may be adjusted to vary the feed stroke in accordance with the length of the sheets. For driving the wheels there is provided a dual input drive mechanism including a constant velocity input drive and a variable input drive which are resolved at a single output drive to the wheels.
    Type: Grant
    Filed: October 13, 1988
    Date of Patent: February 9, 1993
    Assignee: Sun Automation, Inc.
    Inventors: Louis M. Sardella, John B. West