Abstract: The present invention provides a method for preparing flexible thermoplastic compositions that may be used separately or combined with up to fifty percent thermoplastic scrap. One embodiment of the invention comprises creating a melt-blend of blending composition, up to 50% by weight thermoplastic scrap and up to 15% by weight poly(ethyl-co-vinyl) acetate wherein the blending composition comprises an impact polypropylene, impact modifier and plasticizer. The polypropylene, impact modifier and plasticizer are selected to meet requirements of flexible thermoplastic compositions useful in vehicle interiors. In another embodiment of the invention a random polypropylene is used.

Abstract: An apparatus for conducting an endothermic reaction of an organic' compound in the presence of molecular hydrogen and of multicomponent solids is described. The process of operating the apparatus comprises contacting the compound with a solid catalyst for the endothermic reaction and a hydrogen oxidizing solid reagent intermixed with the solid catalyst. Organic products of the endothermic reaction are produced, with evolution of molecular hydrogen. The solid catalyst becomes gradually deactivated by formation of carbonaceous deposits thereon. The evolved hydrogen undergoes an exothermic reaction with the hydrogen oxidizing solid reagent to form a reduction product which comprises deactivated hydrogen oxidizing solid reagent.

Abstract: A process is provided for the production of a very low melt viscosity (high melt flow index) polymer resin, suitable for use in meltblown processing. According to the process of the current invention, a high melt viscosity (low melt flow index) resin is subjected to post-reactor molecular weight alteration by extrusion with a chemical prodegradant. The process produces a very low melt viscosity resin that can be used in meltblown processing without further treatment to reduce the average molecular weight of the resin. Further, the very low melt viscosity resins produced according to the process of the current invention contain very little or no residual prodegradant.

Abstract: Synthetic hydrotalcites of the general formula [M2+1-xM3+x(OH)2]x+[An?x/n·mH2O]x? where M2+ is a divalent cation, M3+ is a trivalent cation and An? is an organic anion selected from straight chain carboxylates of C16-C18 acids, carboxylates of aromatic acids, carboxylates of acrylic acid, unsaturated carboxylates of methacrylic acid, unsaturated carboxylates of vinylacetic acid and C2 and higher organic acids containing heteroatoms such as nitrogen, phosphorous, sulfur and halogens are disclosed, along with methods of synthesis and uses.

Abstract: The present invention is a stabilizing system for improving the melt viscosity of polyolefin resin during fiber processing. The addition of a liquid phosphite melt processing stabilizer to polypropylene homopolymer powder improves processing stability during spinning. The present invention covers spraying the liquid phosphite onto the powder along with octadecyl 3,5-di-tert-butyl-4-hydroxyhydrocinnamate which is applied via mineral oil solution in a steamer.

Abstract: The present invention provides additive packages for polyolefins The additive packages of the present invention comprise at least one non-phenolic antioxidant and a hindered amine light stabilizer. The additive packages may contain other additives as needed, and may optionally include an acid scavenger. Articles made from the resultant polymers, such as radiator surge tanks, exhibit enhanced stain and discoloration resistance upon exposure to high temperatures and harsh chemicals such as those experienced in “under the hood” spaces of modern automobiles.

Abstract: A method of making a polypropylene product for use in making films and preferably biaxially oriented films and more preferably biaxially oriented films wherein a tenter-frame processing line is employed. The method includes the addition of low concentrations of a nucleating system in a mini-random polypropylene that allows for better processability and improved tensile properties. In one embodiment the nucleating system comprises a blend of a monocarboxylic acid nucleating agent and dicarboxylic acid nucleating agent. The nucleating system is combined with the polypropylene material and the resultant hot melt blend is further processed into biaxially oriented film. Alternately, the hot melt blend is formed into a convenient raw material for later use in a biaxial oriented film production facility. The resulting films possess superior processing and material characteristics.

Abstract: A method for determining the quantity of phenol extracted into an aqueous solution of an alkali metal hydroxide uses a measurement of the pH of the solution, from which the equivalents of phenol relative to alkali metal hydroxide in solution is determined. A method for optimizing the use of an aqueous solution of an alkali metal hydroxide in a phenol recovery process uses pH measured to regulate the feed rate of the aqueous solution.

Abstract: Polypropylene impact copolymers and methods of making them are provided. These impact copolymers achieve a balance between stiffness and impact strength and additionally higher gloss by the inclusion therein of a bimodal distribution of rubber particles.

Abstract: A process for producing polymers of &agr;-methylstyrene uses tin IV chloride as a polymerization initiator. Use of tin IV chloride as an initiator allows polymerization to proceed without purification of the monomer prior to processing. Polymerization can be carried out at ambient temperatures with mild exotherms and good polymer yields. The process uses solvents commonly found in a plant producing &agr;-methylstyrene.

Abstract: An improved method for the recovery of phenol from aqueous streams comprises adding a relatively non-polar solvent to a phenol containing aqueous stream to improve the separation of the phenol form the aqueous stream. The improvement results in a phenol stream with a reduced level of salt carried over from the aqueous stream.

Abstract: The present invention provides polypropylene made by dispersing at least one, cracking-resistant polymer therein for controlled rheology treatment to yield a polypropylene polymer with a high melt flow rate and good molding characteristics.

Abstract: The present invention provides polypropylene films and methods of making these films using high melt strength &bgr;-crystalline polypropylene. The films of the present invention are opaque, porous and have good physical properties, such as being capable of cold drawing to a thin gauge without breaking.

Abstract: Polypropylene impact copolymers and methods of making them are provided. These impact copolymers achieve a balance between stiffness and impact strength and additionally higher gloss by the inclusion therein of a bimodal distribution of rubber particles.

Abstract: A method is provided for increasing the net present value of fuel production while reducing the sulfur content of one or more fuel products produced in a refinery. The method includes converting at least one existing reformer into a hydrodesulfurization system; and replacing the at least one hydrocarbon reformer with a continuous catalytic reformer.

Abstract: The invention provides process and apparatus for conducting an endothermic reaction of an organic compound in the presence of molecular hydrogen and of multicomponent solids. The process comprises contacting the compound with a solid catalyst for the endothermic reaction and a hydrogen oxidizing solid reagent intermixed with the solid catalyst. Organic products of the endothermic reaction are produced, with evolution of molecular hydrogen. The solid catalyst becomes gradually deactivated by formation of carbonaceous deposits thereon. The evolved hydrogen undergoes an exothermic reaction with the hydrogen oxidizing solid reagent to form a reduction product which comprises deactivated hydrogen oxidizing solid reagent.

Abstract: A method for determining the quantity of phenol extracted into an aqueous solution of an alkali metal hydroxide uses a measurement of the pH of the solution, from which the equivalents of phenol relative to alkali metal hydroxide in solution is determined. A method for optimizing the use of an aqueous solution of an alkali metal hydroxide in a phenol recovery process uses pH measured to regulate the feed rate of the aqueous solution.

Abstract: The present invention is a new catalyst compositions and methods of making and using the same. These compositions comprise organometallic salts with large noncoordinating anions which contain at least one terminal unsaturation and the high dipole moment Zwitterions that these can isomerize into. During polymerization, the ionic pairs are dispersed within the polymer particles. The length of space separating the positive and negative end of the Zwitterion also increase as a consequence of polymerization. Additionally, polymerization proceeds without the need of a co-catalyst.

Abstract: A process for treating phenol with a strong acid ion exchange resin to reduce the level of methylbenzofuran is provided. The process is capable of being carried out at elevated temperatures for extended periods, such that cooling of the phenol from distillation temperatures prior to the resin treatment is not required. The process can reduce or eliminate the substantial costs associated with conventional processes that require cooling and re-heating the phenol.

Abstract: A zeolite-catalyzed cumene synthesis process in which benzene and propylene feedstocks are pre-treated to remove catalyst poisons. The benzene feedstock is pre-treated under pressure by contact with a “hot” clay bed at a temperature of about 200 to 500° C., followed by distillation of the benzene feedstock to separate the benzene from the higher molecular weight materials formed from olefinic poisons during the hot clay treatment. The benzene feed is also subjected to a “cold” clay treatment wherein the benzene distillate is contacted with an ambient-temperature clay. The propylene feedstock is pre-treated by contact with an alumina to remove trace sodium compounds and moisture, a molecular sieve to remove moisture, and two modified aluminas to remove catalyst poisons. The pre-treated propylene and benzene feedstocks are then reacted in the presence of a zeolite catalyst to form cumene without causing rapid degradation of the catalyst's activity.