Patents Assigned to SunPower Corp.
  • Publication number: 20100252092
    Abstract: A photovoltaic array including a plurality of photovoltaic assemblies and a plurality of mounting units. The mounting units each include an elongate rail and a plurality of leg assemblies. The rail is sized and configured to maintain a portion of at least two of the photovoltaic assemblies, with the leg assemblies extending from the rail in a spaced-apart fashion and terminating in a foot for placement against a rooftop structure for minimally penetration installation. Further, at least one of the leg assemblies can include a retractable leg. When the photovoltaic array is installed to a rooftop structure including a membrane intermittently secured to a rooftop deck, the retractable leg accommodates upward billowing of the membrane under windy conditions.
    Type: Application
    Filed: April 1, 2009
    Publication date: October 7, 2010
    Applicant: SunPower Corp.
    Inventor: Carl J.S. Lenox
  • Publication number: 20090320905
    Abstract: A PV module kit for non-penetrating rooftop installation, including a plurality of PV modules and a plurality of connectors. Each of the PV modules includes a PV laminate and a frame forming a mounting region assembled thereto. The connectors include a male connector having a male fastener extending from a head, and a female connector having a female fastener assembled within a head. The heads are entirely formed of plastic. The kit provides a mounted array state including a junction at which the mounting region of at least two of the PV modules are aligned and interconnected by engagement of the male connector with the female connector. The so-formed junction is substantially electrically insulated. The plurality of connectors can further include a spacer connector including a head forming a bore sized to slidably receive the male fastener, with all of the connector heads being identical.
    Type: Application
    Filed: June 26, 2009
    Publication date: December 31, 2009
    Applicant: SunPower Corp.
    Inventors: Jonathan Botkin, Simon Graves, Matt Danning, Matthew Culligan
  • Publication number: 20090320907
    Abstract: A photovoltaic (PV) module including a PV device and a frame. The PV device has a PV laminate defining a perimeter and a major plane. The frame is assembled to and encases the laminate perimeter, and includes leading, trailing, and side frame members, and an arm that forms a support face opposite the laminate. The support face is adapted for placement against a horizontal installation surface, to support and orient the laminate in a non-parallel or tilted arrangement. Upon final assembly, the laminate and the frame combine to define a unitary structure. The frame can orient the laminate at an angle in the range of 3°-7° from horizontal, and can be entirely formed of a polymeric material. Optionally, the arm incorporates integral feature(s) that facilitate interconnection with corresponding features of a second, identically formed PV module.
    Type: Application
    Filed: June 26, 2009
    Publication date: December 31, 2009
    Applicant: SunPower Corp.
    Inventors: Jonathan Botkin, Simon Graves, Carl J.S. Lenox, Matthew Culligan, Matt Danning
  • Publication number: 20090320904
    Abstract: A photovoltaic (PV) module assembly including a PV module and a ballast tray. The PV module includes a PV device and a frame. A PV laminate is assembled to the frame, and the frame includes an arm. The ballast tray is adapted for containing ballast and is removably associated with the PV module in a ballasting state where the tray is vertically under the PV laminate and vertically over the arm to impede overt displacement of the PV module. The PV module assembly can be installed to a flat commercial rooftop, with the PV module and the ballast tray both resting upon the rooftop. In some embodiments, the ballasting state includes corresponding surfaces of the arm and the tray being spaced from one another under normal (low or no wind) conditions, such that the frame is not continuously subjected to a weight of the tray.
    Type: Application
    Filed: June 26, 2009
    Publication date: December 31, 2009
    Applicant: SunPower Corp.
    Inventors: Jonathan Botkin, Simon Graves, Matt Danning
  • Publication number: 20090320908
    Abstract: A PV module including a PV device and a frame. The PV device has a PV laminate maintaining a plurality of PV cells at a front face. The PV cells are arranged in rows, including a first row adjacent an edge of the PV laminate. Adjacent ones of the PV cells of the first row are separated by a column spacing. The frame is assembled to the PV laminate, and includes a frame member having a ledge and a plurality of spaced fingers that are connected to, and spaced from, the ledge. The PV laminate is mounted between the ledge and the fingers, with one of the fingers being aligned with one of the column spacings. The PV module facilitates liquid drainage between the spaced fingers. Further, the fingers minimize shading effects presented by the frame member, thereby enhancing a GCR of the PV module.
    Type: Application
    Filed: June 26, 2009
    Publication date: December 31, 2009
    Applicant: SunPower Corp.
    Inventors: Jonathan Botkin, Simon Graves, Matthew Culligan
  • Publication number: 20090320906
    Abstract: A photovoltaic (PV) module assembly including a PV module, a deflector, and a clip. The PV module includes a PV device and a frame. A PV laminate is assembled to the frame, and the frame includes a support arm forming a seat. The deflector defines a front face and a rear face, with the clip extending from either the trailing frame member or the rear face of the deflector. In a mounted state, the deflector is nested within the seat and is releasably mounted to the trailing frame member via the clip. In some embodiments, the support arm forms a second seat, with the PV module assembly providing a second mounted state in which the deflector is in a differing orientation/slope, nested within the second seat and releasably mounted to the trailing frame member via the clip.
    Type: Application
    Filed: June 26, 2009
    Publication date: December 31, 2009
    Applicant: SunPower Corp.
    Inventors: Jonathan Botkin, Simon Graves, Matt Danning, Matthew Culligan