Patents Assigned to Sunstar Precision Co., Ltd.
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Patent number: 7845295Abstract: Disclosed is a sewing arm mechanism of an embroidery machine. Within the sewing arm mechanism, there are provided a needle bar vertical drive unit and cloth pressing member vertical drive unit for vertically moving a needle bar and a cloth pressing member, respectively, by using the rotational driving force of an upper shaft. The sewing arm mechanism is configured in such a manner that the needle bar drive reaction force exerted on the upper shaft by the driving the needle bar vertical drive unit, and the cloth pressing member drive reaction force exerted on the upper shaft by the driving of the cloth pressing member vertical drive unit act in opposite directions of each other, whereby the magnitudes of the reaction forces exerted on the upper shaft can be cancelled with each other.Type: GrantFiled: September 20, 2007Date of Patent: December 7, 2010Assignee: Sunstar Precision Co., LtdInventor: Chan Soo Park
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Patent number: 7717050Abstract: A presser foot drive structure of an embroidery machine, by which a vertically movable presser foot for preventing a sheet of cloth to be sewn from rising in a sewing operation is vertically moved inside a sewing head. The presser foot drive structure includes a presser foot drive holder, which is vertically slidable and is mounted on the outer circumference of a needle bar, which is vertically driven; a presser foot drive shaft, which is disposed parallel to the needle bar via the presser foot drive holder; and the presser foot, which is disposed at the lower end of the presser foot drive shaft and vertically reciprocates. It is possible to reduce the stroke of a presser foot so that it is smaller than that of a needle bar, enhance the supporting force for a needle bar, and reduce the shaking of a presser foot.Type: GrantFiled: January 18, 2008Date of Patent: May 18, 2010Assignee: Sunstar Precision Co., Ltd.Inventor: Chan Soo Park
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Patent number: 7654209Abstract: An embroidery machine includes a sewing arm having an upper shaft for providing a driving force, a needle bar support case, which is assembled to a front portion of the sewing arm so as to be laterally movable, a needle bar provided in a needle bar support case, the needle bar having a needle at a lower end thereof and vertically carrying the needle using a rotation driving force of the upper shaft, and a presser foot, which is provided in the needle bar support case so as to be vertically movable, characterized in that each of the needle bar and the presser foot is operated by an individual drive mechanism. The presser foot is separately driven by its own drive source, independent of the drive source of the needle bar.Type: GrantFiled: March 7, 2008Date of Patent: February 2, 2010Assignee: Sunstar Precision Co., Ltd.Inventor: Chan Soo Park
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Patent number: 7571689Abstract: A clutch structure for a presser foot in an embroidery sewing machine is provided. The clutch structure includes a guide member, to which the presser foot drive link is rotatably connected, and through which the needle bar guide shaft passes, a spring connecting member mounted on the outer circumference of the needle bar guide shaft and inside the guide member, a resilient member mounted on the outer periphery of the spring connecting member, and a pivot member mounted inside the guide member so as to be pivotable around the needle bar guide shaft within a certain angular range by the height adjusting mechanism and the resilient member. Upon a head-interval adjusting operation, the unnecessary driving of the presser foot is prevented, so that the occurrence of vibrations and noise as well as the unnecessary wear of a needle bar, a presser foot support, and a presser foot holder can be prevented.Type: GrantFiled: May 19, 2008Date of Patent: August 11, 2009Assignee: Sunstar Precision Co. Ltd.Inventor: Sun Hwan Joe
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Patent number: 7503272Abstract: Disclosed are a rack and pinion type power transmission and a driving apparatus of an embroidery frame of an embroidery machine having the same. The gear teeth, which are engaged with the engaging member connected to the power source, are formed in the lower side of the a single movable frame, to which the embroidery frame is fixed, so as to directly move the movable frame, so that uniform driving force is transmitted to the embroidery frame during the movements of the embroidery frame. Thus, the high reliable and steady movement is performed. The driving apparatus includes any one of the X- and Y-directional movement mechanisms. The mechanism includes a fixed frame installed to a beam-body of the sewing machine, a movable frame movably installed on the fixed frame and having gear teeth, and a movable frame movement mechanism engaged with the gear teeth to reciprocate the movable frame.Type: GrantFiled: May 25, 2007Date of Patent: March 17, 2009Assignee: Sunstar Precision Co., Ltd.Inventor: Chan Soo Park
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Patent number: 7497178Abstract: Disclosed is a driving apparatus of an embroidery frame of a sewing machine in which a driving unit of a sewing frame reciprocates on an X- and/or Y-axis fixed frames, installed to a beam-body of the sewing machine so that a uniform driving force can be transmitted to the embroidery frame, inferior embroidery caused by vibration can be prevented, a size of the sewing machine is reduced, and a high-speed operation is enabled. The apparatus includes an embroidery frame driving unit having the embroidery frame to fix an object and placed on a table of the sewing machine, and a Y-directional movement mechanism to move the frame driving unit in the Y-direction. The Y-directional movement mechanism includes a fixed frame having gear teeth, and an embroidery frame driving unit installed on the fixed frame engaged with the gear teeth to reciprocate the frame driving unit in the Y-direction.Type: GrantFiled: May 25, 2007Date of Patent: March 3, 2009Assignee: Sunstar Precision Co., Ltd.Inventor: Hoo Sik Park
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Patent number: 7252044Abstract: Disclosed is a stepped embroidery machine. The stepped embroidery machine includes a plurality of head units including heads, embroidery frames installed at lower portions of the heads is such a manner that the embroidery frames are movable in X-axis and Y-axis directions, X-axis drive units for moving the embroidery frames in an X-axis direction, and Y-axis drive units for moving the embroidery frames in a Y-axis direction, a control unit for controlling an operation of the head units, and a control panel used for inputting and displaying information related to embroidery work and embroidery. The head units are individually driven per each head unit and aligned in a stepped pattern while forming a predetermined step difference therebetween. Since the head units are individually driven, it is possible to individually perform embroidery work with respect to various workpieces.Type: GrantFiled: July 27, 2005Date of Patent: August 7, 2007Assignee: Sunstar Precision Co., Ltd.Inventor: Hyung Woo Lee
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Publication number: 20060191452Abstract: A sequin device which is mounted on a side portion of a head of a sewing machine in order to draw a sequin from a sequin roll and place the sequin on an object to be sewn while performing a cutting operation with respect to the sequin is disclosed. The sequin device can stably feed a sequin from a sequin roll provided on a support plate with a simple structure and simplify the manufacturing process and reduce manufacturing costs thereof.Type: ApplicationFiled: February 23, 2006Publication date: August 31, 2006Applicant: Sunstar Precision Co., Ltd.Inventor: Kyung Jo
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Patent number: 7017503Abstract: Disclosed is a cap holding device for an embroidery machine capable of easily mounting a cap while securely supporting the cap and improving workability and productivity. The cap holding device has a holding member for mounting the cap thereon, a pressing member detachably coupled to the holding member so as to maintain the cap in the holding member, and at least one fixing part formed at one end or both ends of the pressing member and fixed to the holding member.Type: GrantFiled: July 17, 2003Date of Patent: March 28, 2006Assignee: Sunstar Precision Co., Ltd.Inventors: Young Nam Ahn, Jong Soo Kim
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Patent number: 6925946Abstract: An embroidery machine can simultaneously embroider sewing objects having various shapes, including a flat object, an object having a shape of a usual processed cloth, an object having a shape of a cap, etc. The embroidery machine comprises a plurality of sewing heads grouped into at least two working groups, and the embroidering frames, each of which is arranged for one of the working groups. The embroidering frames have structures either identical to each other or different from each other. Therefore, one conventional embroidery machine can simultaneously embroider more than one kind of sewing objects, including at least two of a flat sewing object, a tubular sewing object, and a cap-shaped sewing object.Type: GrantFiled: March 10, 2004Date of Patent: August 9, 2005Assignee: Sunstar Precision Co., Ltd.Inventor: Doo-Hwa Kang
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Patent number: 6874437Abstract: A head control device and its control method for a multi-head embroidery machine having a plurality of heads are disclosed. The present invention provides a head control device and its control method for a multi-head embroidery machine having a plurality of heads. The head control device comprises a central control unit controlling a whole system, the central control unit outputs a control signal for controlling a drive state of the respective head in response to an operation of an operator, so that the plurality of heads are selectively driven, and a embroidery task is performed by the selected head; and at least one head control unit for controlling the drive state of the respective head in response to the control signal from the central control unit.Type: GrantFiled: March 20, 2003Date of Patent: April 5, 2005Assignee: Sunstar Precision Co., Ltd.Inventor: Do Wan Kim
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Patent number: 6796253Abstract: Disclosed is an apparatus for driving an embroidery frame of a multi-headed embroidery machine having a plurality of heads. Linear motors, for driving the embroidery frame in a direction of X-axis or Y-axis, are subdivided by their capacities so that they can be wired externally to prevent the deflection of the embroidery frame. The plurality of linear motors can be controlled simultaneously by means of a driver and a linear scale.Type: GrantFiled: June 24, 2003Date of Patent: September 28, 2004Assignee: Sunstar Precision Co., Ltd.Inventor: Tae Gun Kwon
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Patent number: 6718893Abstract: Disclosed are an apparatus for controlling a position of an embroidery frame, which is capable of performing an accurate embroidering operation by feed backing a position error due to mutual operations of interlocking devices for driving the embroidery frame using a displacement sensor for sensing a displacement of the embroidery frame, and a method thereof. The apparatus comprises an X-axis driver, a Y-axis driver, a sensor and a controller. The X-axis driver moves the embroidery frame along an X-axis direction. The Y-axis driver moves the embroidery frame along a Y-axis direction. The sensor senses a displacement of the embroidery frame to the X-axis and Y-axis directions, and outputs electric signals corresponding to the sensed displacement. The controller generates X-axis and Y-axis drive control signals based on the electric signal from the sensor in order to control the X-axis and Y-axis drivers, respectively.Type: GrantFiled: March 17, 2003Date of Patent: April 13, 2004Assignee: Sunstar Precision Co., Ltd.Inventor: Byoung Min Kong
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Patent number: 6698369Abstract: An embroidery machine includes a plurality of heads installed above a working table and spaced apart from each other. A needle holder inside each head is slidingly movable up and down and includes a plurality of hooks at a lower part vertically opposite to the needle holder. A plurality of embroidery frames are installed between the needle holder and the hook. A guide rail is disposed in the X direction with respect to each embroidery frame, and an X-axis driver linear motor moves the embroidery frame in the X direction. A guide rail is disposed in the Y direction with respect to each embroidery frame, and a Y-axis driver linear motor moves the embroidery frame in the Y direction. A controller controls a plurality of X-axis and Y-axis driver linear motors and actuates or stops only one of the plurality of embroidery frames.Type: GrantFiled: May 14, 2001Date of Patent: March 2, 2004Assignee: Sunstar Precision Co., Ltd.Inventor: Su Moon Kwak
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Patent number: 6640153Abstract: An embroidery machine technical support system includes at least one technical support server and a plurality of embroidery machines communicating with the technical support server through a public network. Each embroidery machine has an emulator in order for the embroidery machine to establish connection to the technical support server through the public network, receive a technical support page from the technical support server, send a technical information request signal to the technical support server using the technical support page, and receive corresponding technical information from the technical supporter server. The technical support server sends the technical support page when the embroidery machine establishes connection with the technical support server and sends technical information in response to the technical information request signal from the embroidery machine.Type: GrantFiled: September 17, 2002Date of Patent: October 28, 2003Assignee: Sunstar Precision Co., Ltd.Inventor: Su Moon Kwak
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Publication number: 20030177971Abstract: A head control device and its control method for a multi-head embroidery machine having a plurality of heads are disclosed. The present invention provides a head control device and its control method for a multi-head embroidery machine having a plurality of heads. The head control device comprises a central control unit controlling a whole system, the central control unit outputs a control signal for controlling a drive state of the respective head in response to an operation of an operator, so that the plurality of heads are selectively driven, and a embroidery task is performed by the selected head; and at least one head control unit for controlling the drive state of the respective head in response to the control signal from the central control unit.Type: ApplicationFiled: March 20, 2003Publication date: September 25, 2003Applicant: Sunstar Precision Co., Ltd.Inventor: Do Wan Kim
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Publication number: 20030172860Abstract: Disclosed is an apparatus for driving a shuttle of an embroidery machine. The apparatus comprises: a rotation shaft of the shuttle; a lower shaft which transfers a driving power to the rotation shaft, so as to rotate the shuttle; a first magnet provided at the rotation shaft; and a second magnet provided at the lower shaft and corresponding to the first magnet. The first magnet has a hollow cylindrical shape so that the rotation shaft can be inserted through the first magnet while firmly holding the first magnet. The second magnet has a hollow cylindrical shape so that the lower shaft can be inserted through the second magnet while firmly holding the second magnet.Type: ApplicationFiled: March 12, 2003Publication date: September 18, 2003Applicant: Sunstar Precision Co., Ltd.Inventor: Byoung Min Kong
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Publication number: 20010054371Abstract: The embroidery machine for reducing vibration and noise comprises a table 2; an embroidery frame 4 placed on the table 2; a head 12 located above the embroidery frame 4, the head having a plurality of needles; a hook 14 installed below the table 2, the hook being opposite to the head 12; an X-axis driver unit 17 for providing power to move the embroidery frame 4 forward and backward in X direction; an Y-axis driver unit 39 for providing power to move the embroidery frame 4 forward and backward in Y direction; and a control unit 28 for being connected to the X-axis and Y-axis driver units 17, 139.Type: ApplicationFiled: May 14, 2001Publication date: December 27, 2001Applicant: Sunstar Precision Co., Ltd.Inventor: Su Moon Kwak
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Patent number: 6311097Abstract: A method for diagnosing a fault of a embroidery machine, includes the steps of: (a) indicating that an embroidery operation is stopped by the fault of the embroidery machine and displaying a web-browser drive guide message; (b) displaying a fault diagnosis-dedicated web-page in response to a web-browser drive signal inputted by an operator; (c) transmitting fault-related information, inputted into the fault diagnosis-dedicated web-page by the operator, from an embroidery system to a server computer system; and (d) transmitting the fault diagnosis-dedicated web-page from a server computer system to the embroidery system, diagnosing the fault of the embroidery machine by employing the fault-related information inputted into the fault diagnosis-dedicated web-page in order to generate fault diagnosis information, and transmitting the fault diagnosis information to the embroidery system.Type: GrantFiled: April 4, 2001Date of Patent: October 30, 2001Assignee: Sunstar Precision Co., Ltd.Inventor: Su Moon Kwak
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Patent number: D570882Type: GrantFiled: December 13, 2004Date of Patent: June 10, 2008Assignee: Sunstar Precision Co. Ltd.Inventor: Hyung Woo Lee