Patents Assigned to Superpowered Inc.
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Patent number: 7501145Abstract: A method includes feeding an uncoated substrate from a payout spool into a multi-chambered vacuum apparatus. The vacuum apparatus includes a plurality of deposition chambers defining an extended deposition zone, a multi-zone substrate heater located within the extended deposition zone, and multiple high-temperature superconductor (HTS) targets located within and being arranged linearly along the extended deposition zone. The multiple HTS targets include a first and second HTS target. The first and second HTS targets include a HTS material. The method farther includes translating the uncoated substrate along a translation path through the plurality of deposition chambers, impinging multiple laser beams simultaneously upon the multiple HTS targets and forming multiple overlapping plumes of HTS material within the extended deposition zone, depositing HTS material on a first major surface of the uncoated substrate to provide a coated substrate, and winding the coated substrate onto a take-up spool.Type: GrantFiled: October 30, 2006Date of Patent: March 10, 2009Assignee: Superpower, Inc.Inventors: Venkat Selvamanickam, Yijie Li, Chan Park
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Patent number: 7445808Abstract: A superconducting article and a method of making a superconducting article is described. The method of forming a superconducting article includes providing a substrate, forming a buffer layer to overlie the substrate, the buffer layer including a first buffer film deposited in the presence of an ion beam assist source and having a uniaxial crystal texture. The method further includes forming a superconducting layer to overlie the buffer layer.Type: GrantFiled: December 28, 2005Date of Patent: November 4, 2008Assignee: Superpower, Inc.Inventors: Xuming Xiong, Venkat Selvamanickam, Ping Hou
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Patent number: 7417192Abstract: A superconductor component is disclosed, which notably includes a superconducting conductor, the conductor including a core and superconductor layer overlying the core. The core generally has a circular cross-section, and the superconductor layer may cover a substantial portion of the core.Type: GrantFiled: September 22, 2005Date of Patent: August 26, 2008Assignee: Superpower, Inc.Inventors: Venkat Selvamanickam, Yi-Yuan Xie
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Patent number: 7387811Abstract: A CVD apparatus capable of substantially simultaneously processing multiple portions of at least one substrate or substantially simultaneously processing portions of multiple substrates or substantially simultaneously processing multiple portions of at least one substrate and portions of multiple substrates, the CVD apparatus is described. The CVD apparatus includes a reactor, at least one substrate heater, at least one precursor supply system, at least one precursor injector, optionally, communicating with at least one temperature regulated manifold, at least one reactants mixer, and, optionally, at least one controller communicating with at least one substrate heater, the at least one precursor supply system, the at least one precursor injector, the at least one temperature regulated manifold, and combinations thereof.Type: GrantFiled: September 21, 2004Date of Patent: June 17, 2008Assignee: Superpower, Inc.Inventor: Venkat Selvamanickam
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Patent number: 7365271Abstract: A superconducting tape includes a substrate, a buffer layer overlying the substrate, a superconductor layer overlying the buffer layer, and an electroplated stabilizer layer overlying the superconductor layer. The tape provides for low AC losses, and is particularly suitable for deployment in components where attenuation of AC losses is important, such as in rotating machines.Type: GrantFiled: December 31, 2003Date of Patent: April 29, 2008Assignee: Superpower, Inc.Inventors: Allan Robert Knoll, Venkat Selvamanickam, Chandra Reis
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Patent number: 7338683Abstract: A method of forming a superconductive device is provided, including providing a substrate having a dimension ratio of not less than about 102, depositing a buffer film to overlie the substrate by ion beam assisted deposition utilizing and ion beam, monitoring spatial ion beam density of the ion beam over a target area, and depositing a superconductor layer to overlie the buffer film. Monitoring may be carried out by utilizing an ion detector having an acceptance angle of not less than 10°.Type: GrantFiled: May 10, 2004Date of Patent: March 4, 2008Assignee: Superpower, Inc.Inventors: Venkat Selvamanickam, Xuming Xiong
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Patent number: 7286032Abstract: Rare-earth-Ba-Cu-O superconductors having improved critical current density are described, as are methods of making same. These superconductors comprise a drop in Jc of less than a factor of about 7 at a temperature of between about 30K to about 77K, and at a magnetic field of about 1 Tesla, when the magnetic field is applied normal to the surface of the superconductor, as compared to a Jc in the presence of no magnetic field. These superconductors, when a magnetic field is applied perpendicular to the HTS surface have a peak Jc that is about 50-90%, and when a magnetic field is applied in any orientation with respect to the HTS surface have a Jc value that is at least about 50%, of the peak Jc that exists when the magnetic field is applied parallel to the surface of the superconductor.Type: GrantFiled: July 10, 2003Date of Patent: October 23, 2007Assignee: Superpower, Inc.Inventors: Hee-Gyoun Lee, Yijie Li, Venkat Selvamanickam
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Patent number: 7247340Abstract: A method of forming a superconducting conductor is disclosed. The method provides translating a substrate tape through a deposition chamber and along a helical path, where the helical path has multiple windings of the substrate tape and each winding of the substrate tape extends along a feed path and a return path. The method further provides depositing a HTS layer overlying the substrate tape within a deposition chamber, wherein the deposition chamber houses the substrate tape along the feed path but not the return path.Type: GrantFiled: December 28, 2005Date of Patent: July 24, 2007Assignee: Superpower, Inc.Inventors: Thomas Martin Salagaj, Venkat Selvamanickam
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Patent number: 7226893Abstract: A superconductive article is disclosed, having a substrate a buffer layer overlying the substrate, and a superconductive layer overlying the buffer layer. According to embodiments, the article may have low density characteristics, associated with the article as a whole and/or individual layers of the article. The article may be embodied in the form of long length conductors, coiled long length conductors, and machines incorporating such coils, for example.Type: GrantFiled: February 23, 2005Date of Patent: June 5, 2007Assignee: Superpower, Inc.Inventors: Venkat Selvamanickam, Drew W. Hazelton, Yunfei Qiao
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Publication number: 20070116860Abstract: The present invention relates to an apparatus and method for forming a high-temperature superconducting film on a long tape substrate at speeds suitable for large-scale production. The method includes a spooling system for use in a high-throughput, continuous pulsed laser deposition (PLD) process in which a superconducting layer, such as yttrium-barium-copper-oxide (YBCO), is deposited atop a buffered metal substrate tape that is translated through one or more deposition chambers via the action of a reel-to-reel spooling system and a conductive-radiant multi-zone substrate heater. It also optionally includes a multi-target manipulator apparatus and multiple laser beams in which multiple targets are impinged upon simultaneously.Type: ApplicationFiled: October 30, 2006Publication date: May 24, 2007Applicant: SuperPower, Inc.Inventors: Venkat Selvamanickam, Yijie Li, Chan Park
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Patent number: 7169286Abstract: Disclosed is a reel-to-reel substrate tape polishing and cleaning system including precleaning, electropolishing section and post cleaning sections and which is suitable for polishing and cleaning long lengths of metal substrate tape used in the manufacture of HTS-coated tape.Type: GrantFiled: June 28, 2004Date of Patent: January 30, 2007Assignee: Superpower, Inc.Inventor: Yunfei Qiao
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Patent number: 7162286Abstract: A superconducting tape is disclosed, including a substrate having a first surface and a second surface opposite the first surface, the substrate including a plurality of indicia provided on the first surface spaced apart along a length of the substrate; and a superconductor layer overlying the second surface. Also disclosed are components incorporating superconducting tapes, methods for manufacturing same, and methods for using same.Type: GrantFiled: July 3, 2003Date of Patent: January 9, 2007Assignee: Superpower, Inc.Inventors: Allan Robert Knoll, Kenneth Patrick Lenseth
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Patent number: 7146034Abstract: A tape manufacturing system and a tape-surface-inspection unit are disclosed. The tape-surface-inspection unit is capable of continuously characterizing the surface of a non-transparent tape that is usable with or without a tape manufacturing system. The tape-surface-inspection unit includes a surface illuminator, an imager, an image processor, a tape guide, and, optionally, an indexer. The surface illuminator provides a tape surface located by the tape guide in a manner that allows the imager to capture images for characterization by the image processor. The indexer facilitates a correlation of locations along the tape and a characterization of the locations on the tape. The tape manufacturing system, in addition to at least one tape-surface-inspection unit, includes a tape-processing unit, a tape handler, and a controller.Type: GrantFiled: December 9, 2003Date of Patent: December 5, 2006Assignee: Superpower, Inc.Inventors: Jodi L. Reeves, Yunfei Qiao
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Publication number: 20060231033Abstract: A tape-manufacturing system for coating at least one tape substrate such as, for example, for the manufacture of a high-temperature superconductor (HTS) conductor is disclosed. The tape-manufacturing system includes at least two electron beam (e-beam) deposition sources, at least one assist source and, optionally, a controller. Each e-beam deposition source may be in-process repairable. Each e-beam deposition source is capable of communicating an evaporant material with at least a portion of at least one tape substrate to deposit a coating thereon. The at least one assist source is capable of communicating a beam of a species to the coating. The controller communicates with the at least two e-beam deposition sources and the at least one assist source.Type: ApplicationFiled: June 13, 2006Publication date: October 19, 2006Applicant: SuperPower, Inc.Inventor: Venkat Selvamanickam
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Patent number: 7109151Abstract: A superconducting tape is disclosed, including a substrate, a buffer layer overlying the substrate, a superconductor layer overlying the buffer layer, and stabilizer layers overlying opposite sides of the tape. Also disclosed are components incorporating superconducting tapes, methods for manufacturing same, and methods for using same.Type: GrantFiled: May 16, 2005Date of Patent: September 19, 2006Assignee: SuperPower, Inc.Inventors: Hee-Gyoun Lee, Yi-Yuan Xie
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Patent number: 7109425Abstract: A low alternating current loss superconducting cable is provided, including a plurality of superconducting tapes spirally wound around a longitudinally extending core. The tapes are provided in a path between about 5° and 85° relative to the longitudinal axis of the core such that the tape completely covers the surface of the core. The tapes are generally parallel to each other and include first and second tapes that are adjacent to each other. The first and second tapes partially overlap each other.Type: GrantFiled: September 26, 2001Date of Patent: September 19, 2006Assignee: Superpower, Inc.Inventors: Chandra T. Reis, Michael S. Walker
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Patent number: 7074744Abstract: A method of coating a substrate for a high temperature superconductor material is disclosed, including loading a substrate into a first deposition chamber, routing the substrate in the first deposition chamber such that the substrate forms a helical winding in the first deposition chamber, and depositing a first buffer layer to overlie the substrate as the substrate translates along the helical winding. The buffer layer has a biaxial crystallographic texture.Type: GrantFiled: May 18, 2005Date of Patent: July 11, 2006Assignee: SuperPower, Inc.Inventors: Venkat Selvamanickam, Srinivas Sathiraju
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Patent number: 7071148Abstract: A superconducting article includes a first superconductive segment having a nominal thickness tn1, a second superconductive segment having a nominal thickness tn2, and a joint region comprising a splice connecting the first and second superconductive segments together. The splice overlies portions of both the first and second superconductive segments along the joint region, the joint region having a thickness tjr, wherein tjr is not greater than at least one of 1.8 tn1 and 1.8 tn2.Type: GrantFiled: April 8, 2005Date of Patent: July 4, 2006Assignee: Superpower, Inc.Inventors: Venkat Selvamanickam, Yi-Yuan Xie, Allan Robert Knoll
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Patent number: 7071149Abstract: A superconductor article includes a substrate and a first buffer film disposed on the substrate. The first buffer film includes a polycrystalline material. An IBAD (ion-beam assisted deposition) second buffer film is disposed on the first buffer film, the second buffer film having a biaxial crystal texture. A superconductor layer can be disposed on the second buffer film.Type: GrantFiled: January 18, 2005Date of Patent: July 4, 2006Assignee: SuperPower, Inc.Inventor: Venkat Selvamanickam
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Patent number: 7025826Abstract: Methods for biaxially-texturing a surface-region of an amorphous material are disclosed, comprising depositing an amorphous material onto a substrate, and supplying active oxygen near the substrate during ion beam bombardment of the amorphous material to create an amorphous material having a biaxially textured surface, wherein the ion beam bombardment occurs at a predetermined oblique incident angle. Methods for producing high-temperature coated superconductors are also disclosed, comprising depositing an amorphous buffer film onto a metal alloy substrate, bombarding a surface-region of the amorphous buffer film with an ion beam at an oblique incident angle while supplying active oxygen to the surface-region of the amorphous buffer film in order to create a biaxially textured surface-region thereon, and growing a superconducting film on the biaxially textured surface-region of the amorphous buffer film to create a high-temperature coated superconductor.Type: GrantFiled: August 19, 2003Date of Patent: April 11, 2006Assignee: Superpower, Inc.Inventors: Venkat Selvamanickam, Xuming Xiong