Abstract: The invention provides a method and apparatus for use in a wellbore gravel pack operation. The method comprises providing an apparatus in a downhole annulus. The apparatus comprises a mandrel and a swellable element formed from a material selected to increase in volume when exposed to a downhole stimulus. The method comprises placing a gravel pack below the apparatus via the downhole annulus in which the apparatus is located, and placing a gravel pack above the apparatus. Subsequent to placing the gravel packs, the swellable element is increased in volume to create an annular barrier in the wellbore. The invention allows isolation of multiple intervals of a well in a single gravel pack operation using swellable elastomers, and does not rely on the use of shunt tube alternate path systems.

Abstract: A downhole apparatus is described comprising a body and a sealing arrangement located on the body. The body has a longitudinal axis and the sealing arrangement comprises at least one elongated sealing member with an axis of elongation extending around the longitudinal axis. The sealing member comprises a material selected to expand on exposure to at least one predetermined fluid, such as a hydrocarbon or aqueous fluid encountered in a wellbore. A method of forming the apparatus and methods of use are described. Embodiments of the invention relate to wellbore packers.

Abstract: A downhole apparatus and support assembly has a radially expanding portion comprising a swellable elastomeric material selected to increase in volume on exposure to at least one predetermined fluid, and the support assembly is operable to be deployed from a first retracted position to a second expanded condition. The support assembly comprises an inner surface arranged to face the radially expanding portion, and at least a portion of the inner surface is concave. The support assembly may be configured to direct a force from the swellable material to boost or energize a seal created between the radially expanding portion and a surrounding surface in use.

Abstract: A downhole apparatus is described comprising a body and a sealing arrangement located on the body. The body has a longitudinal axis and the sealing arrangement comprises at least one elongated sealing member with an axis of elongation extending around the longitudinal axis. The sealing member comprises a material selected to expand on exposure to at least one predetermined fluid, such as a hydrocarbon or aqueous fluid encountered in a wellbore. A method of forming the apparatus and methods of use are described. Embodiments of the invention relate to wellbore packers.

Abstract: A downhole apparatus having a radially expanding portion and a support structure are described. The support structure comprises an attachment means for coupling to the apparatus and a support portion configured to be deployed from a first unexpanded condition to a second expanded condition by expansion of the apparatus. In one aspect of the invention, the downhole apparatus is expanded by exposing the swellable material to at least one predetermined fluid, and the support structure abuts the swellable material in its expanded form. A method of use and its application to a well packer, a hanging member, an anchor and a centralising apparatus are described.

Abstract: A downhole apparatus, for example a centralizer, comprises a swellable material which expands upon contact with at least one predetermined fluid. In a first aspect of the invention, a centralizer comprises a body and a plurality of formations upstanding from the body. In another aspect, a downhole apparatus comprises a throughbore configured to receive a tubular, a swellable member, and a rigid assembly integrally formed with the swellable member. The rigid assembly provides stand off to the apparatus in use. In a further aspect, the downhole apparatus has a first condition before expansion of the swellable member in which a rigid assembly defines a maximum outer diameter of the apparatus. In a second condition after expansion of the swellable member, the swellable member defines a maximum outer diameter of the apparatus. In a preferred embodiment, the rigid assembly is designed to flex or deform under an axial or radial load.

Abstract: A downhole apparatus having a radially expanding portion and a support structure are described. The support structure comprises an attachment means for coupling to the apparatus and a support portion configured to be deployed from a first unexpanded condition to a second expanded condition by expansion of the apparatus. In one aspect of the invention, the downhole apparatus is expanded by exposing the swellable material to at least one predetermined fluid, and the support structure abuts the swellable material in its expanded form. A method of use and its application to a well packer, a hanging member, an anchor and a centralising apparatus are described.

Abstract: A downhole apparatus is described comprising a body and a sealing arrangement located on the body. The body has a longitudinal axis and the sealing arrangement comprises at least one elongated sealing member with an axis of elongation extending around the longitudinal axis. The sealing member comprises a material selected to expand on exposure to at least one predetermined fluid, such as a hydrocarbon or aqueous fluid encountered in a wellbore. A method of forming the apparatus and methods of use are described. Embodiments of the invention relate to wellbore packers.

Abstract: A ring member for a downhole apparatus includes a swellable material selected to increase in volume on exposure to at least one triggering fluid. The ring member is configured to cooperate with a swellable member disposed on a body of the apparatus, and may function as a gauge ring or a retaining member. The ring member is secured to the apparatus via a coupling arrangement which couples the body to an adjacent well string section. The ring member is threaded into the well string. Alternately, the ring member may be disposed over an upstanding formation such as a coupling sleeve by clamping.

Abstract: An apparatus for use in a wellbore is described, the apparatus having a tubular body and a throughbore which defines a primary fluid path through the apparatus. An expanding element is disposed around the tubular body and is configured to provide an annular barrier in a space between the tubular body and a surrounding wall. A conduit defining a secondary flow path through the apparatus is provided, and is configured to be in fluid communication with at least one alternate path, such as a shunt tube. The conduit is arranged to vary the secondary flow path along a longitudinal direction of the apparatus, for example to redirect the flow path to a radial position closer to the tool body. The conduit is configured to have a reduced effect on the operation of the expanding element, while still allowing the conduit to be coupled to alternate flow paths of adjacent apparatus.

Abstract: A downhole apparatus having a radially expanding portion and a support structure are described. The support structure comprises an attachment means for coupling to the apparatus and a support portion configured to be deployed from a first unexpanded condition to a second expanded condition by expansion of the apparatus. In one aspect of the invention, the downhole apparatus is expanded by exposing the swellable material to at least one predetermined fluid, and the support structure abuts the swellable material in its expanded form. A method of use and its application to a well packer, a hanging member, an anchor and a centralizing apparatus are described.

Abstract: A downhole apparatus has a radially expanding portion comprising a swellable elastomeric material selected to increase in volume on exposure to at least one predetermined fluid. A support assembly is operable to be deployed from a first retracted position to a second expanded condition. The support assembly comprises an inner surface arranged to face the radially expanding portion, and at least a portion of the inner surface is concave. The support assembly may be configured to direct a force from the swellable material to boost or energise a seal created between the radially expanding portion and a surrounding surface in use.

Abstract: A swellable apparatus for filling a space in oil or gas tool such as a wellbore packer is described. The swellable apparatus comprise a hydrocarbon swellable body which swells on exposure to a hydrocarbon fluid, and at least one water swellable body which swells on exposure to a second fluid comprising water. The hydrocarbon swellable body is interposed between the aqueous fluid and the water swellable body and comprises at least one access pathway configured to permit the passage of water to the water swellable body. The pathway may be formed by perforation, or by incorporating an additive into the hydrocarbon material, such as a foaming agent or polyoctenamer. Embodiments of the invention comprise variations in cross-linking in the hydrocarbon swellable body.

Abstract: An apparatus for use in a wellbore is described, the apparatus having a tubular body and a throughbore which defines a primary fluid path through the apparatus. An expanding element is disposed around the tubular body and is configured to provide an annular barrier in a space between the tubular body and a surrounding wall. A conduit defining a secondary flow path through the apparatus is provided, and is configured to be in fluid communication with at least one alternate path, such as a shunt tube. The conduit is arranged to vary the secondary flow path along a longitudinal direction of the apparatus, for example to redirect the flow path to a radial position closer to the tool body. The conduit is configured to have a reduced effect on the operation of the expanding element, while still allowing the conduit to be coupled to alternate flow paths of adjacent apparatus.

Abstract: A downhole apparatus having a radially expanding portion and a support structure are described. The support structure comprises an attachment means for coupling to the apparatus and a support portion configured to be deployed from a first unexpanded condition to a second expanded condition by expansion of the apparatus. In one aspect of the invention, the downhole apparatus is expanded by exposing the swellable material to at least one predetermined fluid, and the support structure abuts the swellable material in its expanded form. A method of use and its application to a well packer, a hanging member, an anchor and a centralising apparatus are described.

Abstract: A downhole apparatus, such as a wellbore packer, is provided with a swellable member and a fluid supply assembly. The fluid supply assembly is to receive fluid and expose the swellable member to the fluid to cause expansion of the swellable member, and comprises a support structure for supporting the swellable member on the body. In a preferred embodiment, the support structure defines a chamber and is configured to allow fluid to flow and access the swellable member. A method of use and method of sealing a wellbore is described.

Abstract: A method of forming a downhole apparatus comprises the steps of providing a body having a longitudinal axis and forming an expanding portion on the body from multiple layers of a partially or substantially cured material around the longitudinal axis of the body. The material is selected to increase in volume on exposure to at least one predetermined fluid, such as a wellbore fluid. Apparatuses formed by the method include wellbore packers.

Abstract: The invention provides an apparatus for use in testing the swell characteristics of swellable components used in downhole exploration or production equipment, such as swellable packers. A method of measuring a test piece using a testing apparatus with a fluid chamber and a transducer is described. Measured data can be compared with data measured from a sample section of a tool to determine a relationship between swell characteristics. The determined relationships can then be used to calculate or predict swelling characteristics of swellable components, for example particular packer designs, in specific fluid samples.

Abstract: An apparatus and assembly create a seal in a wellbore around a cable or line. The assembly includes a longitudinal body and a swellable portion which comprises a material selected to increase in volume on exposure to at least one triggering fluid. The swellable portion has a formation open to the longitudinal surface of the body which provides a pathway for a cable or line to extend through the swellable portion, and an insert of swellable material. The insert may partly or fully enclose or encapsulate the cable or line. a formation which is open to an outer longitudinal surface of the body.

Abstract: A downhole apparatus having a radially expanding portion and a support structure are described. The support structure comprises an attachment means for coupling to the apparatus and a support portion configured to be deployed from a first unexpanded condition to a second expanded condition by expansion of the apparatus. In one aspect of the invention, the downhole apparatus is expanded by exposing the swellable material to at least one predetermined fluid, and the support structure abuts the swellable material in its expanded form. A method of use and its application to a well packer, a hanging member, an anchor and a centralising apparatus are described.