Patents Assigned to Swift Fuels, LLC
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Patent number: 12195416Abstract: A process for converting C2-5 alkanes to higher value C5-24 hydrocarbon fuels and blendstocks. The C2-5 alkanes are converted to olefins by thermal olefination, without the use of a dehydrogenation catalyst and without the use of steam. The product olefins are fed to an oligomerization reactor containing a zeolite catalyst to crack, oligomerize and cyclize the olens to the fuel products which are then recovered. Optionally, hydrogen and methane are removed from the product olefin stream prior to oligomerization. Further optionally, C2-5 alkanes are removed from the product olefin stream prior to oligomerization.Type: GrantFiled: October 14, 2022Date of Patent: January 14, 2025Assignee: SWIFT FUELS, LLCInventors: Chris D'Acosta, Jeffery Miller, Kurtis Sluss, Benjamin Wegenhart
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Publication number: 20240409481Abstract: Methods for making higher-octane fuel components from a feed stream of C8+ paraffins, including catalytically cracking the C8+ paraffins using a Zeolite catalyst to produce a reaction product of mid-chain paraffins and olefins and short-chain paraffins and olefins. The reaction product comprises liquid phase paraffins having an increased Octane Value over the feed stream paraffins. The reaction product further comprises a gas phase of short-chain paraffins which are separated from the liquid phase. In embodiments, the short chain olefins are hydrogenated to form mid-chain paraffins and a gas phase containing short-chain paraffins.Type: ApplicationFiled: August 12, 2024Publication date: December 12, 2024Applicant: Swift Fuels, LLCInventors: Chris D'Acosta, Jeffery Miller, Robert Hoch
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Publication number: 20240360375Abstract: A fuel additive for fuel formulations comprising calcium sulfonates in an amount effective to limit or eliminate valve seat recession in engines utilizing such fuel formulations. The fuel additive may also include a detergent, particularly in an amount to enhance the VSR limiting effect of the calcium sulfonates. Also included are fuel formulations containing calcium sulfonates in a concentration effective to limit vale seat recession in engines utilizing the fuel formulations. Methods for treating VSR in piston engines are also provided.Type: ApplicationFiled: July 12, 2024Publication date: October 31, 2024Applicant: Swift Fuels, LLCInventors: Chris D'Acosta, Thomas Albuzat, Justin D. Zink, Benjamin Wegenhart
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Publication number: 20240279139Abstract: Disclosed herein are processes for the production of hydrocarbon fuel products from C2-5 alkanes. Methane is converted to ethylene in a methane thermal olefination reactor operating at a temperature of at least 900° C. and a pressure of at least 150 psig, and without a dehydrogenation catalyst or steam. C2-5 alkanes are converted to olefins in a C2-5 thermal olefination reactor operating at a temperature, pressure and space velocity to convert at least 80% of the alkanes to C2-5 olefins. The ethylene and C2-5 olefins are passed through an oligomerization reactor containing a zeolite catalyst and operating at a temperature, pressure and space velocity to crack, oligomerize and cyclize the olefins. In one aspect, methane in the effluent of the oligomerization reactor is recycled through the C2-5 thermal olefination reactor. Methods for the thermal olefination of methane are also disclosed.Type: ApplicationFiled: February 29, 2024Publication date: August 22, 2024Applicant: Swift Fuels, LLCInventors: Chris D'Acosta, Jeffery Miller, Kurtis Sluss
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Patent number: 12065400Abstract: Methods for making higher-octane fuel components from a feed stream of C8+ paraffins, including catalytically cracking the C8+ paraffins using a Zeolite catalyst to produce a reaction product of mid-chain paraffins and olefins and short-chain paraffins and olefins. The reaction product comprises liquid phase paraffins having an increased Octane Value over the feed stream paraffins. The reaction product further comprises a gas phase of short-chain paraffins which are separated from the liquid phase. In embodiments, the short chain olefins are hydrogenated to form mid-chain paraffins and a gas phase containing short-chain paraffins.Type: GrantFiled: April 19, 2022Date of Patent: August 20, 2024Assignee: SWIFT FUELS, LLCInventors: Chris D'Acosta, Jeffery Miller, Robert Hoch
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Publication number: 20230365874Abstract: A process for converting C2-5 alkanes to higher value C5-24 hydrocarbon fuels and blendstocks. The C2-5 alkanes are converted to olefins by thermal olefination, without the use of a dehydrogenation catalyst and without the use of steam. The product olefins are fed to an oligomerization reactor containing a zeolite catalyst to crack, oligomerize and cyclize the olens to the fuel products which are then recovered. Optionally, hydrogen and methane are removed from the product olefin stream prior to oligomerization. Further optionally, C2-5 alkanes are removed from the product olefin stream prior to oligomerization.Type: ApplicationFiled: July 13, 2023Publication date: November 16, 2023Applicant: Swift Fuels, LLCInventors: Chris D'Acosta, Jeffery Miller, Kurtis Sluss, Benjamin Wegenhart
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Publication number: 20230250349Abstract: A fuel additive for fuel formulations comprising calcium sulfonates in an amount effective to limit or eliminate valve seat recession in engines utilizing such fuel formulations. The fuel additive may also include a detergent, particularly in an amount to enhance the VSR limiting effect of the calcium sulfonates. Also included are fuel formulations containing calcium sulfonates in a concentration effective to limit vale seat recession in engines utilizing the fuel formulations. Methods for treating VSR in piston engines are also provided.Type: ApplicationFiled: April 14, 2023Publication date: August 10, 2023Applicant: Swift Fuels, LLCInventors: Chris D'Acosta, Thomas Albuzat, Justin D. Zink, Benjamin Wegenhart
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Publication number: 20230106548Abstract: A process for converting C2-5 alkanes to higher value C5-24 hydrocarbon fuels and blendstocks. The C2-5 alkanes are converted to olefins by thermal olefination, without the use of a dehydrogenation catalyst and without the use of steam. The product olefins are fed to an oligomerization reactor containing a zeolite catalyst to crack, oligomerize and cyclize the olens to the fuel products which are then recovered. Optionally, hydrogen and methane are removed from the product olefin stream prior to oligomerization. Further optionally, C2-5 alkanes are removed from the product olefin stream prior to oligomerization.Type: ApplicationFiled: October 14, 2022Publication date: April 6, 2023Applicant: Swift Fuels, LLCInventors: Chris D'Acosta, Jeffery Miller, Kurtis Sluss, Benjamin Wegenhart
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Publication number: 20220340502Abstract: Methods for making higher-octane fuel components from a feed stream of C8+ paraffins, including catalytically cracking the C8+ paraffins using a Zeolite catalyst to produce a reaction product of mid-chain paraffins and olefins and short-chain paraffins and olefins. The reaction product comprises liquid phase paraffins having an increased Octane Value over the feed stream paraffins. The reaction product further comprises a gas phase of short-chain paraffins which are separated from the liquid phase. In embodiments, the short chain olefins are hydrogenated to form mid-chain paraffins and a gas phase containing short-chain paraffins.Type: ApplicationFiled: April 19, 2022Publication date: October 27, 2022Applicant: Swift Fuels, LLCInventors: Chris D'Acosta, Jeffery Miller, Robert Hoch
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Publication number: 20220298433Abstract: A process for converting C2-5 alkanes to higher value C5-24 hydrocarbon fuels and blendstocks. The C2-5 alkanes are converted to olefins by thermal olefination, without the use of a dehydrogenation catalyst and without the use of steam. The product olefins are fed to an oligomerization reactor containing a zeolite catalyst to crack, oligomerize and cyclize the olens to the fuel products which are then recovered. Optionally, hydrogen and methane are removed from the product olefin stream prior to oligomerization. Further optionally, C2-5 alkanes are removed from the product olefin stream prior to oligomerization.Type: ApplicationFiled: June 1, 2022Publication date: September 22, 2022Applicant: Swift Fuels, LLCInventors: Chris D'Acosta, Jeffery Miller, Kurtis Sluss
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Publication number: 20220259121Abstract: Disclosed herein are processes for the production of hydrocarbon fuel products from C2-5 alkanes. Methane is converted to ethylene in a methane thermal olefination reactor operating at a temperature of at least 900° C. and a pressure of at least 150 psig, and without a dehydrogenation catalyst or steam. C2-5 alkanes are converted to olefins in a C2-5 thermal olefination reactor operating at a temperature, pressure and space velocity to convert at least 80% of the alkanes to C2-5 olefins. The ethylene and C2-5 olefins are passed through an oligomerization reactor containing a zeolite catalyst and operating at a temperature, pressure and space velocity to crack, oligomerize and cyclize the olefins. In one aspect, methane in the effluent of the oligomerization reactor is recycled through the C2-5 thermal olefination reactor. Methods for the thermal olefination of methane are also disclosed.Type: ApplicationFiled: May 2, 2022Publication date: August 18, 2022Applicant: Swift Fuels, LLCInventors: Chris D'Acosta, Jeffery Miller, Kurtis Sluss
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Patent number: 11407949Abstract: A process for converting C2-5 alkanes to higher value C5-24 hydrocarbon fuels and blendstocks. The C2-5 alkanes are converted to olefins by thermal olefination, without the use of a dehydrogenation catalyst and without the use of steam. The product olefins are fed to an oligomerization reactor containing a zeolite catalyst to crack, oligomerize and cyclize the olefins to the fuel products which are then recovered. Optionally, hydrogen and methane are removed from the product olefin stream prior to oligomerization. Further optionally, C2-5 alkanes are removed from the product olefin stream prior to oligomerization.Type: GrantFiled: May 4, 2021Date of Patent: August 9, 2022Assignee: SWIFT FUELS, LLCInventors: Chris D'Acosta, Jeffery Miller, Kurtis Sluss, Benjamin Wegenhart
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Patent number: 11407951Abstract: Describe are preferred formulations for Avgas meeting the requirements for use in aircraft, including requirements established under ASTM standards and by the Federal Aviation Administration. In one embodiment, a binary mixture of 1,3,5-trimethyl benzene (mesitylene) and isopentane is used to provide a MON of at least 100, and more preferably at least 102. In other embodiments, the amounts of mesitylene and/or isopentane may be changed, and other fuel components are included. These various Avgas formulations are thereby adjusted to meet a variety of requirements as to octane rating, RVP, cold start, and other fuel characteristics.Type: GrantFiled: January 4, 2021Date of Patent: August 9, 2022Assignee: SWIFT FUELS, LLCInventor: Chris D'Acosta
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Patent number: 11306042Abstract: Methods for making higher-octane fuel components from a feed stream of C8+ paraffins, including catalytically cracking the C8+ paraffins using a Zeolite catalyst to produce a reaction product of mid-chain paraffins and olefins and short-chain paraffins and olefins. The reaction product comprises liquid phase paraffins having an increased Octane Value over the feed stream paraffins. The reaction product further comprises a gas phase of short-chain paraffins which are separated from the liquid phase. In embodiments, the short chain olefins are hydrogenated to form mid-chain paraffins and a gas phase containing short-chain paraffins.Type: GrantFiled: January 25, 2021Date of Patent: April 19, 2022Assignee: SWIFT FUELS, LLCInventors: Chris D'Acosta, Jeffery Miller, Robert Hoch
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Publication number: 20220056343Abstract: Methods for the thermal olefination of a methane feedstream involving the thermal cracking of the methane feedstream at selected temperatures and pressures in the absence of a catalyst, steam or added oxygen. The methane feedstream contains greater than 85 wt % methane, and the thermal cracking produces an effluent stream containing greater than 20 wt % ethylene. Thermal cracking is optionally performed at less than 1,100° C., and in some embodiments at 850-900° C. The methane feedstream optionally contains greater than 95 wt % methane and produces an effluent stream containing greater than 30 wt % olefins. Methane in the effluent stream may be recycled to the methane feedstream.Type: ApplicationFiled: July 22, 2021Publication date: February 24, 2022Applicant: Swift Fuels, LLCInventors: Chris D'Acosta, Jeffery Miller, Robert Hoch
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Publication number: 20220002214Abstract: A process for converting C2-5 alkanes to higher value C5-24 hydrocarbon fuels and blendstocks. The C2-5 alkanes are converted to olefins by thermal olefination, without the use of a dehydrogenation catalyst and without the use of steam. The product olefins are fed to an oligomerization reactor containing a zeolite catalyst to crack, oligomerize and cyclize the olens to the fuel products which are then recovered. Optionally, hydrogen and methane are removed from the product olefin stream prior to oligomerization. Further optionally, C2-5 alkanes are removed from the product olefin stream prior to oligomerization.Type: ApplicationFiled: March 31, 2021Publication date: January 6, 2022Applicant: Swift Fuels, LLCInventors: Chris D'Acosta, Jeffery Miller, Kurtis Sluss, Benjamin Wegenhart
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Publication number: 20210284922Abstract: A process for converting C2-5 alkanes to higher value C5-24 hydrocarbon fuels and blendstocks. The C2-5 alkanes are converted to olefins by thermal olefination, without the use of a dehydrogenation catalyst and without the use of steam. The product olefins are fed to an oligomerization reactor containing a zeolite catalyst to crack, oligomerize and cyclize the olefins to the fuel products which are then recovered. Optionally, hydrogen and methane are removed from the product olefin stream prior to oligomerization. Further optionally, C2-5 alkanes are removed from the product olefin stream prior to oligomerization.Type: ApplicationFiled: May 4, 2021Publication date: September 16, 2021Applicant: Swift Fuels, LLCInventors: Chris D'Acosta, Jeffery Miller, Kurtis Sluss, Benjamin Wegenhart
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Publication number: 20210253958Abstract: A process for converting C2-5 alkanes to higher value C5-24 hydrocarbon fuels and blendstocks. The C2-5 alkanes are converted to olefins by thermal olefination, without the use of a dehydrogenation catalyst and without the use of steam. The product olefins are fed to an oligomerization reactor containing a zeolite catalyst to crack, oligomerize and cyclize the olens to the fuel products which are then recovered. Optionally, hydrogen and methane are removed from the product olefin stream prior to oligomerization. Further optionally, C2-5 alkanes are removed from the product olefin stream prior to oligomerization.Type: ApplicationFiled: September 4, 2020Publication date: August 19, 2021Applicant: Swift Fuels, LLCInventors: Chris D'Acosta, Jeffery Miller, Kurtis Sluss, Benjamin Wegenhart
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Publication number: 20210246087Abstract: Methods for making higher-octane fuel components from a feed stream of C8+ paraffins, including catalytically cracking the C8+ paraffins using a Zeolite catalyst to produce a reaction product of mid-chain paraffins and olefins and short-chain paraffins and olefins. The reaction product comprises liquid phase paraffins having an increased Octane Value over the feed stream paraffins. The reaction product further comprises a gas phase of short-chain paraffins which are separated from the liquid phase. In embodiments, the short chain olefins are hydrogenated to form mid-chain paraffins and a gas phase containing short-chain paraffins.Type: ApplicationFiled: January 25, 2021Publication date: August 12, 2021Applicant: Swift Fuels, LLCInventors: Chris D'Acosta, Jeffery Miller, Robert Hoch
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Publication number: 20210222078Abstract: Describe are preferred formulations for Avgas meeting the requirements for use in aircraft, including requirements established under ASTM standards and by the Federal Aviation Administration. In one embodiment, a binary mixture of 1,3,5-trimethyl benzene (mesitylene) and isopentane is used to provide a MON of at least 100, and more preferably at least 102. In other embodiments, the amounts of mesitylene and/or isopentane may be changed, and other fuel components are included. These various Avgas formulations are thereby adjusted to meet a variety of requirements as to octane rating, RVP, cold start, and other fuel characteristics.Type: ApplicationFiled: January 4, 2021Publication date: July 22, 2021Applicant: Swift Fuels, LLCInventor: Chris D'Acosta