Abstract: A reinforced screen cloth for use in a screening device for screening out oversize objects, including oil sand lumps and rocks present in an oil sands slurry, is provided comprising a plurality of anti-wear components affixed to a base plate having a plurality of openings.

Abstract: A process and apparatus is provided for flocculating and/or agglomerating oil sand solids during solvent extraction, the process using a mixing tank comprising a vertical baffle-free cylindrical vessel having at least one impeller mounted vertically therein.

Abstract: A pipe assembly includes a pipe shell, a liner, and one or more anchor members. The pipe shell defines an inner wall. The liner lines the inner wall of the pipe shell and defines an inner wall of the pipe assembly. The anchor member is attached to the pipe shell, extends from the inner wall of the pipe shell, and is embedded within the liner. The anchor member may help to resist localized delamination of the liner from the pipe shell, and propagation of any localized delamination of the liner from the pipe shell. A related method is also provided for forming the pipe assembly.

Abstract: A method for recovering hydrocarbon diluent present in froth treatment tailings, comprising introducing the tailings into a vessel; adding a first portion of steam into the vessel to form a vapour-tailings interface; and operating the vessel to increase the exposure of the tailings to the vapour-tailings interface formed in the vessel.

Abstract: A method for recovering hydrocarbon diluent present in froth treatment tailings, comprising introducing the tailings into a vessel; adding a first portion of steam into the vessel to form a vapour-tailings interface; and operating the vessel to increase the exposure of the tailings to the vapour-tailings interface formed in the vessel.

Abstract: A method for recovering a sunken material from a body of water having a water layer and a sediment layer, the sunken material present at a water-sediment interface is presented, comprising using an impermeable hollow column and a high density fluid to float the sunken material to the top of the column for readily removal of the floated sunken material using surface material removing equipment.

Abstract: A method for processing bitumen froth comprised of bitumen, water and solids to produce a final diluted bitumen product having a reduced water content is provided whereby demulsifier is added to the bitumen froth after a first separation stage and prior to a second separation stage to produce the final diluted bitumen product having reduced water content.

Abstract: A process for extracting bitumen from mined oil sand is provided, comprising: preparing an oil sand slurry comprising oil sand and water; conditioning the oil sand slurry by pumping the oil sand slurry through a hydrotransport pipeline under shear conditions that reduce the formation of water-in-bitumen emulsions in the conditioned oil sand slurry and increase the size of bitumen-air aggregates; and subjecting the conditioned oil sand slurry to gravity separation to produce a bitumen froth having enhanced bitumen recovery and reduced water-in-bitumen emulsions, a middlings layer and sand tailings.

Abstract: A method for processing bitumen froth to produce a diluted bitumen product having a reduced water and solids content is provided, comprising: adding a sufficient amount of water to the bitumen froth and mixing the bitumen froth and water to form a froth/water mixture; diluting the froth/water mixture with naphtha to form a diluted froth; and separating the water and solids from the diluted froth to produce the diluted bitumen product.

Abstract: A water-based extraction process for extracting bitumen from mined oil is provided comprising providing a water-based mixture containing bitumen; and introducing nanobubbles to the mixture to attach to bitumen and, thereby, extract the bitumen from the water-based mixture, wherein a nanobubble has a diameter of less than 5,000 nm.

Abstract: A process for solvent extraction of bitumen from mined oil sand ore is provided, comprising mixing the mined oil sand ore with at least one solvent to produce a solvent/oil sand slurry; adding water to the solvent/oil sand slurry to produce a slurry having a water-to-solids mass ratio of less than about 0.1; mixing the slurry in a mixing tank having a diameter to agglomerate the solids present in the slurry, the mixing tank operating at a power input of between 20 and 50 W/kg of slurry, to produce an agglomerated slurry; and subjecting the agglomerated slurry to solid-liquid separation to produce a first liquids stream containing bitumen and a first solids stream; whereby the slurry height in the mixing tank is 0.1 to 0.3 of the tank diameter.

Abstract: A process for treating a bitumen froth comprising bitumen, solids and water to produce a deasphalted oil product is provided comprising optionally diluting the raw bitumen froth with a diluent to form a diluted bitumen froth; separating the raw or diluted bitumen froth into a light bitumen fraction and a heavy bitumen fraction comprising bitumen, fine solids and water; mixing the heavy bitumen fraction with a first solvent to form a solvent/bitumen mixture; and introducing the solvent/bitumen mixture into a first extraction vessel operating at a temperature and a pressure such that the solvent is at or near supercritical conditions to form a heavy phase comprising asphaltenes, solids and water and a light phase comprising deasphalted oil.

Abstract: A process for separating solvent from spent oil sand solids involves drying the solids using superheated steam, and thereby producing a vapor comprising the vaporized solvent and vaporized water. The vapor is conveyed through a hot side of a first heat exchanger to produce a cooled stream comprising condensed solvent and condensed water, while a water stream is conveyed under vacuum through a cold side of the first heat exchanger to produce steam. A vacuum blower that applies the vacuum may also compress the steam to adiabatically heat the steam, before the steam is further heated by a steam superheater. The condensed water is separated from the cooled stream, and used in producing the water stream that is conveyed through the cold side of the heat exchanger, as the process continues. The steam is used in producing the superheated steam for drying the solids, as the process continues.

Abstract: A system for detecting and discriminating a metal object in a bulk non-metallic material includes at least one triple-axis magnetometer adapted to detect a change of a magnetic field and output a signal including a detection signal representative of a metal object and a signal processing system adapted to detect the detection signal. The bulk non-metallic may be continuously moving through a detection volume, or may be placed in and removed from the detection volume as a batch.

Abstract: A pipe or fitting having a polymer liner and a replaceable component including an outer ring having an outside diameter matching the inside diameter of the pipe or fitting, a polymer liner bonded to the outer ring and having an inside diameter matching the inside diameter of the liner of the pipe or fitting. The replaceable component is disposed in an inlet or outlet of the pipe or fitting so as to form a continuous bore lined with a polymer.

Abstract: A process for operating multiple oil sand mine sites for extracting bitumen from oil sand is disclosed, comprising preparing a first conditioned oil sand slurry at a first location using a first oil sand slurry preparation and slurry conditioning process; preparing a second conditioned oil sand slurry at a second location using a second oil sand slurry preparation and slurry conditioning process; combining the first conditioned oil sand slurry and the second conditioned oil sand slurry in at least one slurry distributor to produce a combined oil sand slurry; and distributing the combined oil sand slurry to at least one separation vessel to produce bitumen froth.

Abstract: A method for recovering hydrocarbon diluent from froth treatment tailings comprising bitumen, solids, hydrocarbon diluent and water is provided, comprising: introducing the froth treatment tailings into a vessel chamber and allowing the coarse solids to settle to the bottom of the vessel and form a solids layer having a portion of hydrocarbon diluent and a portion of water trapped therein; and heating the water in the solids layer to generate steam bubbles in-situ and strip the hydrocarbon diluent associated with the coarse solids to produce stripped tailings.

Abstract: A process for operating a settling slurry transportation pipeline is provided, comprising: determining the deposition velocity for a particular slurry being transported through the pipeline; and operating the pipeline at an operating velocity at or near the deposition velocity to form a stationary or near stationary bed of solids that will still allow the slurry to freely flow through the pipeline and not plug the pipeline.

Abstract: In one aspect, a method for manufacturing a part for a centrifugal slurry pump is provided, comprising: forming a skeleton of the part having an outer dimension smaller than the part; placing the skeleton of the part in a metal enclosure having an interior dimension larger than the outer dimension of the skeleton of the part and thereby forming a space; adding a metal matrix composite powder into the metal enclosure to fill the space; and subjecting the metal enclosure to hot isostatic pressing, thereby allowing bonding of the metal matrix composite to the skeleton of the part to form the part.

Abstract: A process for extracting bitumen from an oil sand ore having a fines content up to about 60% and a bitumen content higher than about 6% is provided, comprising mixing the oil sand ore with heated water to form an oil sand slurry; conditioning the oil sand slurry to form a conditioned oil sand slurry; introducing a dosage of sodium citrate to the process either prior to or during the mixing step, or prior to or during the conditioning step, or both; and introducing the conditioned oil sand slurry into a separation zone to form a bitumen froth and tailings.