Abstract: A fiber-reinforced thermoplastic laminate is disclosed that comprises continuous reinforcing fiber. The laminate is custom designed and fabricated to be molded into a specific article of manufacture. The laminate comprises a plurality of thermoplastic patches that are disjoint and some of which partially overlap.
Abstract: A fiber-reinforced thermoplastic laminate is disclosed that comprises continuous reinforcing fiber. The laminate is custom designed and fabricated to be molded into a specific article of manufacture. Some or all of the continuous reinforcing fiber are severed at precise locations based on the geometric and physical requirements of the article of manufacture to facilitate molding while preserving most of the strength provided by continuous reinforcing fiber.