Abstract: An integral, unitary pre-expanded cover assembly unit for covering an electrical connection between first and second electrical cables each having a primary conductor and a neutral conductor includes a cover assembly, a holdout and a holdout support. The cover assembly includes an elastomeric sleeve and a duct. The elastomeric sleeve defines a cable passage to receive the electrical connection and the primary conductors of the first and second cables. The duct overlies the elastomeric sleeve. The duct defines a duct passage configured to receive at least one of the neutral conductors therethrough. The holdout is removably mounted within the cable passage of the elastomeric sleeve. The holdout defines a holdout passage. The holdout maintains the elastomeric sleeve in an expanded state. The holdout support is removably mounted within the holdout passage. The holdout support reinforces the holdout.

Abstract: A receptacle connector includes a housing and a terminal held within a cavity of the housing. The housing includes a top wall, a bottom wall, and first and second side walls. The housing includes a first hold-down rib in a first corner region of the cavity defined by the top wall and the first side wall, and a second hold-down rib in a second corner region of the cavity defined by the top wall and the second side wall. The terminal defines a receptacle configured to receive a mating tab contact therein through a mating end of the housing. The first hold-down rib engages an outer surface of a first rolled wall of the terminal and the second hold-down rib engages an outer surface of a second rolled wall of the terminal to limit float of the terminal within the cavity.

Abstract: An interconnect device includes a body portion with conductors passing through the body portion. An energy harvesting device, a power controller device and a rechargeable DC power source are configured such that the power controller device includes instructions programmed thereon for controlling the flow of power between the energy harvesting device, the DC power source, and a microcontroller. Sensor devices are in electrical communication with the microcontroller. The sensors are arranged to detect parameters associated with the interconnect device and communicate the parameters to the microcontroller. An output device communicates data from the microcontroller associated with the at least one sensor.

Abstract: A rotary crimping tool assembly includes a tool housing defining a crimping chamber, and one or more crimp wheels within the crimping chamber. The crimping chamber is configured to receive the portion of the structure in proximity to the crimp wheel(s). The crimp wheel(s) are configured to be pressed into and rotated relative to the portion of the structure to form one or more crimps in the portion of the structure.

Abstract: An electrical device includes a substrate having a signal contact and a ground contact along a surface of the substrate. The electrical device also includes an insulator wafer having a front surface, a rear surface, and an opening, the front surface facing the signal contact. A communication cable includes a signal conductor, an insulator surrounding the signal conductor, and a shield layer that surrounds the insulator. The insulator and the shield layer have substantially coplanar terminating ends, and a terminating end of the signal conductor extends beyond a terminating end of the insulator. The signal conductor has a terminating end that projects through the opening of the insulator wafer to electrically couple with the signal contact. The insulator wafer electrically blocks the shield layer from the signal conductor and the signal contact.

Abstract: A connector assembly for terminating a cable having a cable shield is provided including an electrically conductive backshell and a shield assembly. The backshell includes a body that extends from a mating end to a cable end along a mating axis. The cable end includes a cable channel that extends through the body and holds an end segment of the cable therein. The connector assembly includes a shield assembly having a clamp system that is held within the cable end of the backshell and includes front and rear clamping members. The cable shield is terminated to the clamp system between the front and the rear clamping members. The connector assembly includes an EMI gasket that is electrically coupled to the backshell and held within the cable end of the backshell. The EMI gasket includes a backshell interface that engages the backshell and a clamp interface that engages the clamp system.

Abstract: Provided is an apparatus for wildlife deterrence on a high voltage conductor. The apparatus includes an electrical insulator including an electrically insulating material without a conductive material. The electrical insulator includes a first surface, a second surface that is opposite the first surface, a first edge that is between the first surface and the second surface, an intersection between the first edge and the first and second surfaces defining outer edges of the first and second surfaces, respectively, and a second edge that is opposite the first edge and that is between the first surface and the second surface, an intersection between the second edge and the first and second surfaces defining interior edges of the first and second surfaces, respectively. The apparatus further includes an electrical conductor that is arranged on the first surface of the electrical insulator and is spaced apart from the second edge.

Abstract: A platen for use with an injection molding machine includes a body having an opening for receiving a ring protruding from a mold for aligning the body and the mold. The opening includes a tapered recess having a surface extending radially outward from the opening. The tapered recess defines opposed edges along an outer surface of the body, the opposed edges converging in a radially outward direction away from the opening.

Abstract: An automatic calibration method of a robot system comprises providing a ball-rod member including a connection rod and a sphere connected to the connection rod, fixing the connection rod to an end execution tool mounted on a flange of a robot, providing distance sensors around a target point, and sensing an actual distance from each of the distance sensors to the sphere. The robot is controlled to move a center of the sphere to the target point in different poses based on the actual distances sensed by the distance sensors. A first transformation matrix of the center of the sphere with respect to a center of the flange is calculated based on pose data of the robot at the target point. A second transformation matrix of a center of the end execution tool with respect to the center of the flange is calculated based on the first transformation matrix.

Abstract: A receptacle connector assembly includes a contact module having signal contacts and ground contacts and a housing having a front shell and a rear shell coupled to the front shell. The front shell and the rear shell receive the signal contacts and corresponding header signal contacts of a header connector assembly in mating engagement with the signal contacts in a mating zone. The front shell and the rear shell receive the ground contacts and corresponding header ground contacts of the header connector assembly in mating engagement with the ground contacts in the mating zone. The rear shell has pockets receiving corresponding signal contacts and ground contacts. The rear shell has conductors at the front of the rear shell providing electrical shielding in the mating zone.

Abstract: A contact module includes a dielectric holder having right and left sides holding signal contacts. A shield structure is coupled to the dielectric holder providing electrical shielding for the signal contacts. The shield structure has a first ground shield provided at the right side of the dielectric holder and a second ground shield provided at the left side of the dielectric holder. The first and second ground shields are electrically connected together between corresponding pairs of the signal contacts and providing electrical shielding between corresponding signal contacts along a majority of a length of the transition portions.

Abstract: A connector mating assurance system includes an audible sensor configured to be located in a vicinity of a mating zone for electrical connectors. The audible sensor is configured to detect an audible sound when the electrical connectors are mated. The system includes a connector identification sensor configured to be located in the vicinity of the electrical connectors. The connector identification sensor is configured to identify the presence of the electrical connectors. The system includes a controller connected to the audible sensor and the connector identification sensor. The controller receives connector identification signals from the connector identification sensor and the controller receives audio signals from the audible sensor. The controller processes the connector identification signals and the audio signals for mating assurance.

Abstract: A tape dispensing tool includes a hub, a fixed holder arm, and an adjustable holder arm. The hub extends through a core of a roll of tape. The fixed holder arm extends from the hub along a first side of the roll of tape and has a fixed orientation relative to the hub. The fixed holder arm includes a first cradle configured to receive a cable bundle therein. The adjustable holder arm extends from the hub along an opposite, second side of the roll of tape. The adjustable holder arm includes a second cradle configured to receive the cable bundle therein. The adjustable holder arm has an adjustable position relative to the hub and the fixed holder arm to select an angular position of the second cradle relative to the first cradle for setting an overlap amount as the tape is applied to the cable bundle.

Abstract: A receptacle terminal includes a box having a front, a rear, first and second sides and first and second ends defining a cavity. A front blade slot is open at the front configured to receive a first blade terminal. A rear blade slot is open at the rear configured to receive a second blade terminal. A spring contact is in the cavity between the front blade slot and the rear blade slot and includes a first mating interface configured to engage the first blade terminal when received in the front blade slot and a second mating interface configured to engage the second blade terminal when received in the rear blade slot. The first end is split including a first flap and a second flap facing each other at a seam. The first flap and the second flap are independently movable relative to each other.

Abstract: A receptacle terminal includes a main box and a transverse box. The main box has a front, a rear, sides and ends extending between the front and the rear. The main box has a main blade slot open at the rear configured to receive a first blade terminal along a main plane. The main box has a deflectable spring contact configured to engage the first blade terminal when received in the main blade slot. The transverse box has a front, a rear, sides and ends extending between the front and the rear. The transverse box has a transverse blade slot open at the front configured to receive a second blade terminal along a transverse plane. The transverse box is oriented relative to the main box such that the transverse plane is perpendicular to the main plane.

Abstract: Molding assemblies and molding processes are disclosed. The molding assemblies are for producing a product and include a first subassembly and a second subassembly for the producing of the product. The first subassembly includes a cavity insert arrangement corresponding with the design of the product, a movable insert abutting the cavity insert arrangement, and rail members securing the movable insert with interlocking features at a specific location, the specific location being one of multiple movable insert positions. The molding process includes molding a first product with the movable insert and the additional movable insert being positioned at a first movable insert portion, removing the subassembly from the second subassembly, re-positioning the movable insert and the additional movable insert to a second movable insert position, and molding a second product with the movable insert and the additional movable insert being positioned at the second movable insert portion.

Abstract: Connector sub-assembly includes a plurality of signal conductors. The connector sub-assembly also includes a ground frame having ground conductors and a ground bus that interconnects the ground conductors. The ground bus has opposite first and second sides. The connector sub-assembly also includes a dielectric carrier that surrounds the ground bus and intermediate segments of the signal conductors. Mating segments of the signal conductors project from the dielectric carrier and are configured to engage corresponding contacts of a mating connector. The signal conductors include first conductors and second conductors, and the ground conductors are interleaved between adjacent first and second conductors. The intermediate segments of the first conductors extend adjacent to the first side of the ground bus. The intermediate segments of the second conductors extend adjacent to the second side of the ground bus.

Abstract: A wire processing apparatus comprises a frame, a clamping device mounted on the frame and adapted to clamp a wire to be processed, and a straightening and cutting device mounted on the frame. The straightening and cutting device is adapted to press a conductor of the wire into a straight shape and cut the conductor to a predetermined length after pressing.

Abstract: An electrical connector assembly which has a first connector and a second connector. The first connector and second connector have connector housings with first latching areas extending from the top surfaces of the connector housings and second latching areas extending from the bottom surfaces of the connector housing. Sealing members are positioned proximate wire-receiving faces of the connector housings. Rear seal cover members are positioned in the connector housings. The rear seal cover members are configured to cooperate with the sealing members to prevent the rear seal cover members from being latched to the connector housing when the terminals are not fully inserted into the terminal receiving cavities of the connector housings.

Abstract: A cable connector assembly includes an electrical connector and a backshell. The electrical connector includes a housing and electrical conductors held in the housing. The electrical conductors are terminated to a cable that extends from a cable end of the electrical connector. The backshell has an overmolded body and a latch assembly for removably coupling the cable connector assembly to one or more of a panel or a mating connector. The overmolded body is a unitary, one-piece body that surrounds the electrical connector around a full perimeter of the electrical connector. The latch assembly includes a latch frame and a latch member. The latch frame is embedded in the overmolded body. The latch member is held by the latch frame. The latch member includes a deflectable spring beam configured to engage the panel or the mating connector.