Patents Assigned to TEC, Inc.
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Patent number: 11605988Abstract: A method for manufacturing a laminated iron core includes providing a plurality of annular iron core piece rows, each of which is configured by annularly arranging a plurality of divided iron core pieces including yokes and teeth, and the yokes of the annularly-adjacent divided iron core pieces in the annular iron core piece row are mutually different in shape. In the method, the annular iron core piece rows are laminated by changing a rotational angle of the newly laminated annular iron core piece row relatively to the lastly laminated annular iron core piece row laminated so that the divided iron core piece with a shape different from that of the divided iron core piece is laminated on the lastly laminated divided iron core piece.Type: GrantFiled: January 18, 2018Date of Patent: March 14, 2023Assignee: MITSUI HIGH-TEC, INC.Inventors: Shuichi Nakamura, Daisuke Momota
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Patent number: 11605990Abstract: An annular core piece in which an annular core piece can be received inside a contour of an outer circumstance of the annular core piece and the number of recesses formed on the outer circumstance is small is provided. In an annular core piece including a plurality of recesses opened in an outer circumferential part, the recess includes a narrowed part and a raised part, and a transverse width of the narrowed part is made narrower than a transverse width of a different region present on a side of a bottom of the recess further beyond the narrowed part, and the raised part is formed such that a part of the bottom of the recess is raised and projected toward an opening end of the recess.Type: GrantFiled: January 29, 2018Date of Patent: March 14, 2023Assignee: MITSUI HIGH-TEC, INC.Inventors: Hirokazu Arakawa, Yusuke Hasuo
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Patent number: 11524327Abstract: A device for manufacturing a laminated iron core includes: a punch unit configured to form protrusions, and including N number of punches as a set, the N being a natural number larger than M; and N number of auxiliary punches. The N number of auxiliary punches are configured such that L number of auxiliary punches selected from the N number of auxiliary punches performs a nullification processing on a metal sheet, the nullification processing being configured to nullify a processing with the L number of punches among the N number of punches, the L being the natural number that is obtained by subtracting the M from the N. According to the above configurations, for example, since a processing position with the plurality of punches is limited in one position, a positional accuracy of protrusions formed in punched members with the plurality of punches is improved.Type: GrantFiled: August 19, 2020Date of Patent: December 13, 2022Assignee: MITSUI HIGH-TEC, INC.Inventor: Takashi Maruyama
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Publication number: 20220362974Abstract: There are provided a method and a device for manufacturing an iron core product, including: holding first and second inserts by first and second holding portions provided in a holding unit; and then displacing at least one of the first holding portion and the second holding portion such that a posture of the first insert corresponds to an opening of a first receiving portion provided in a first main surface of a first receiver and a posture of the second insert corresponds to an opening of a second receiving portion provided in the first main surface; thereafter inserting the first insert from the first holding portion into the first receiving portion and inserting the second insert from the second holding portion into the second receiving portion in a state where the holding unit is arranged to face the first main surface.Type: ApplicationFiled: May 16, 2022Publication date: November 17, 2022Applicant: MITSUI HIGH-TEC, INC.Inventor: Kenyu YOSHIZUMI
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Patent number: 11472169Abstract: A metal laminate includes a lamination of a first metal plate and a second metal plate. The first metal plate includes a caulking that exhibits a mountain shape protruding from a back surface side and recessed on a front surface side, and the second metal plate includes an accommodating portion configured to accommodate the caulking such that the caulking is fitted to the accommodating portion. The caulking includes a recessed portion provided on an inner concave surface of the caulking and recessed toward the back surface side of the first metal plate, and an abutting portion provided on an outer convex surface of the caulking and abutted against an inner surface of the accommodating portion at a position corresponding to the recessed portion. The abutting portion expands laterally from the outer convex surface toward the inner surface of the accommodating portion.Type: GrantFiled: July 10, 2019Date of Patent: October 18, 2022Assignee: MITSUI HIGH-TEC, INC.Inventors: Masahiro Izumi, Makoto Haraguchi
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Patent number: 11469651Abstract: A device and a method for manufacturing a laminated iron core are provided for including: a first supply unit of supplying a first adhesive to a first part of a predetermined region, the predetermined region corresponding to a punched member of a strip-shaped metal sheet intermittently fed in one predetermined direction; a second supply unit arranged at a downstream side in a conveyance direction of the metal sheet with respect to the first supply unit, and of supplying a second adhesive to a second part different from the first part of the predetermined region; and a punching unit of punching the predetermined region of the metal sheet to which the first supply unit and the second supply unit supply the first adhesive and the second adhesive, so as to form the punched member having the first adhesive and the second adhesive applied on the first part and the second part.Type: GrantFiled: September 1, 2020Date of Patent: October 11, 2022Assignee: MITSUI HIGH-TEC, INC.Inventor: Takashi Maruyama
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Patent number: 11451122Abstract: A method for manufacturing a laminated iron core product includes laminating a plurality of iron core members which are punched from a first metal plate to form a laminate, removing oil adhering to the laminate, removing oil adhering to an end surface plate which is punched from a second metal plate, and disposing the end surface plate on an end surface of the laminate and welding the end surface plate and the laminate.Type: GrantFiled: November 5, 2019Date of Patent: September 20, 2022Assignee: MITSUI HIGH-TEC, INC.Inventors: Jin Oda, Akinori Mizuno, Yuichi Shiraishi
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Publication number: 20220285252Abstract: There is provided a metal component used for manufacturing a semiconductor device, including: a base material having an electrical conductivity; a nickel layer formed on a surface of the base material and containing nickel as a main component; and a noble metal layer formed on a surface of the nickel layer. The nickel layer includes a first nickel layer not containing phosphorus, and a second nickel layer containing 0.01 to 1 in percent by weight of phosphorus. According to the metal component of the present disclosure, a thickness of the nickel layer can be reduced while good characteristics can be maintained.Type: ApplicationFiled: February 23, 2022Publication date: September 8, 2022Applicant: MITSUI HIGH-TEC, INC.Inventors: Kento KOGA, Yoshihito MIYAUCHI, Kazunori WATANABE, Kimihiko KUBO
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Publication number: 20220247289Abstract: There are provided core part manufacturing method and apparatus for manufacturing a core part of a rotary electric machine. The core part manufacturing method includes: injecting a molten resin from a side on one end surface of an iron core body into a plurality of space portions provided in the iron core body in a state where the iron core body is sandwiched and pressed. In injecting of the resin, a contact surface on an opposite side to a side where the resin is injected includes: a relief portion that is recessed without contacting to the one end surface; and a remaining portion that is adjacent to a non-contact region. The remaining portion is disposed in the contact surface on an outer peripheral side from the non-contact region, and the relief portion is disposed further in the contact surface on an outer peripheral side from the remaining portion.Type: ApplicationFiled: January 21, 2022Publication date: August 4, 2022Applicant: MITSUI HIGH-TEC, INC.Inventors: Shohei YOSHISAKO, Kohei YOSHIDA, Hibiki MINO, Masayuki ONO
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Patent number: 11393623Abstract: According to one embodiment, a method for manufacturing an iron core product includes providing an iron core body which includes a magnet insertion hole in which a permanent magnet is disposed, injecting a molten resin into the magnet insertion hole of the iron core body at a first pressure, and setting a pressure applied to the molten resin to a second pressure lower than the first pressure after the molten resin is injected into the magnet insertion hole and before the molten resin is cured.Type: GrantFiled: July 17, 2019Date of Patent: July 19, 2022Assignee: MITSUI HIGH-TEC, INC.Inventors: Takashi Fukumoto, Kohei Yoshida, Junya Satake
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Patent number: 11336136Abstract: A stacked core includes: a stack formed by stacking a plurality of blanked members and including a first end surface and a second end surface; a first distinguishing hole formed in the stack and being open at the first end surface; and a second distinguishing hole formed in the stack and being open at the first end surface. The spatial shape of the first distinguishing hole is different from the spatial shape of the second distinguishing hole.Type: GrantFiled: December 18, 2019Date of Patent: May 17, 2022Assignees: Mitsui High-tec, Inc., HONDA MOTOR CO., LTD.Inventors: Akira Hyoguchi, Kenta Uchida
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Patent number: 11274018Abstract: Elevator interior lighting provided by a temporary LED light fixture and power supply installed on or adjacent an elevator canopy. The temporary LED power supply comprises an LED driver and an emergency LED power supply. The LED driver connects to LEDs of the temporary LED light fixture and supplies sufficient power to provide code-compliant temporary lighting in the cab. The emergency LED power supply module connects to one or more emergency LEDs and supplies sufficient power to provide code-compliant emergency lighting in the cab upon loss of primary electrical power. To minimize costs when converting to permanent lighting, additional LED light fixtures can be added and connected to the same temporary LED power supply, and the emergency LED power module may be relocated into a down light power supply to power two or more down lights in the event of a loss of primary electrical power.Type: GrantFiled: August 5, 2020Date of Patent: March 15, 2022Assignee: MAN-D-TEC INC.Inventors: Terry Roy Mandy, Dalton John Mandy
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Patent number: 11277059Abstract: A core product includes a first core block and a second core block. The first core block includes: a first block body including a first end surface and a second end surface, and a first resin injection portion; a first solidified resin provided in the first resin injection portion; and a first gate mark integrated with the first solidified resin and protruding outward more than the first end surface. The second core block includes: a second block body including a third end surface and a fourth end surface, and a second resin injection portion; a second solidified resin provided in the second resin injection portion; and a second gate mark integrated with the second solidified resin and protruding outward more than the fourth end surface. The first core block and the second core block are stacked such that the second end surface and the third end surface face each other.Type: GrantFiled: November 13, 2019Date of Patent: March 15, 2022Assignees: MITSUI HIGH-TEC, INC., HONDA MOTOR CO., LTD.Inventors: Kenji Kimura, Masato Kawano
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Publication number: 20220055253Abstract: There are provided a method for manufacturing a core product, a method for removing a residual resin, and device for removing a residual resin including: supplying a molten resin; placing a conveying jig on a collection unit by conveying the conveying jig from a resin supply device to the collection unit together with a core body; splitting the resin solidified in a resin forming region from the resin solidified inside a resin flow path by removing the core body from the conveying jig; forming the residual resin which is a residue of the solidified resin inside the resin flow path and acquiring the core product including the core body and solidified resin formed in the resin forming region; and dropping the residual resin from the resin flow path into the collection unit by causing an extrusion unit to abut against the residual resin from above.Type: ApplicationFiled: August 11, 2021Publication date: February 24, 2022Applicant: MITSUI HIGH-TEC, INC.Inventors: Shuhei KOTANI, Katsumi AMANO
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Publication number: 20220060094Abstract: There are provided a core unit manufacturing apparatus and a core unit manufacturing method including: a molding device that fills a resin into a space portion in a core body; a resin transfer unit that transfers a resin material to the molding device to supply the resin material thereto; and a core transfer unit that carries the core body in and out of a part between a pair of dies of the molding device. The resin transfer unit and the core transfer unit are arranged such that: the resin transfer unit supplies the resin to the molding device from one side position of side surfaces of the molding device; and the core transfer unit carries the core body in and out of the molding device from the other side position of the side surfaces of the molding device, the other side position being different from one side position.Type: ApplicationFiled: August 10, 2021Publication date: February 24, 2022Applicant: MITSUI HIGH-TEC, INC.Inventors: Yuji TAKEDA, Katsumi AMANO, Takashi FUKUMOTO
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Patent number: 11258339Abstract: A manufacturing method of an iron core product includes: heating an iron core body attached to a jig together with the jig; removing the iron core body from the jig when the jig and the iron core body are heated to denote a first temperature; and separately cooling, after removing the iron core body from the jig, the iron core body and the jig such that the iron core body is at a second temperature lower than the first temperature and the jig is at a third temperature lower than the first temperature.Type: GrantFiled: March 5, 2019Date of Patent: February 22, 2022Assignee: MITSUI HIGH-TEC, INC.Inventors: Shigeru Nagasugi, Takashi Fukumoto, Jin Oda
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Patent number: 11247374Abstract: A core lifter having a lifter bar assembly formed of an elongate lifter bar with a replaceable lifter bar extension coupling carrying a coupling ball pivotably, rotatably, and translationally coupled to a lifter base fixed to an ejector plate of a plastic injection molding apparatus, the bar extension coupling removably coupled to the bar by a coupling joint configured to automatically self-align the bar relative to the base and mold in which the bar extends in a direction generally orthogonal to a lengthwise extent of the bar. Bar extension coupling is formed of an extension link having one end carrying the ball and an opposite end slidably coupled to an end of the bar by coupling joint. A preferred extension link is of breakaway sacrificial construction and slidably attached to the bar via a coupling joint that is a floating dovetail joint.Type: GrantFiled: May 15, 2019Date of Patent: February 15, 2022Assignee: Accura-Tec Inc.Inventor: Klaus A. Wieder
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Patent number: 11218059Abstract: In a case where a permanent magnet is inserted into each of a plurality of magnet-insert holes of a laminated iron core and then a resin is injected into the plurality of magnet-insert holes from a resin pool pot formed in one of an upper die and a lower die with the laminated iron core pinched and the resin is cured inside the plurality of magnet-insert holes to fix the permanent magnets to the laminated iron core, a dummy plate which abuts on the laminated iron core and includes a gate hole for allowing passage of the resin delivered from the resin pool pot and guiding the resin to the plurality of magnet-insert holes. The gate hole partially overlaps with at least two of the plurality of magnet-insert holes in a plan view of the dummy plate and the laminated iron core.Type: GrantFiled: December 20, 2017Date of Patent: January 4, 2022Assignee: MITSUI HIGH-TEC, INC.Inventor: Iwao Myojin
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Patent number: 11190087Abstract: A method for manufacturing a laminated iron core including placing a laminated iron core body on a conveyance jig. Downwardly moving the conveyance jig by a lift and downwardly moving an upper die with respect to a lower die of the die unit. The lift being mounted so as to be unaffixed to both the die unit and the conveyance jig. Holding the laminated iron core body placed on the conveyance jig from both sides in a lamination direction of the plurality of iron core pieces between the lower die and the upper die, the lower die coming into contact with the conveyance jig. Injecting a resin into a through hole formed through the laminated iron core body held by the die unit in the lamination direction of the plurality of iron core pieces from the lower die through the conveyance jig or from the upper die.Type: GrantFiled: January 3, 2020Date of Patent: November 30, 2021Assignee: MITSUI HIGH-TEC, INC.Inventors: Hirotoshi Mabu, Hidemi Sasaki
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Patent number: D966358Type: GrantFiled: August 6, 2018Date of Patent: October 11, 2022Assignee: Giffin Tec, Inc.Inventor: Brian Giffin