Patents Assigned to Tensar International Corporation
  • Patent number: 12270173
    Abstract: Aspects of a geogrid system and method for improving substrate interactions within a geotechnical environment is disclosed. In one aspect a geotechnical environment is configured with a horizontal multilayer mechanically stabilizing geogrid. In said aspect the geogrid is extruded with a polymeric material and a compressible cellular layer, wherein the geogrid comprises a heightened aspect ratio with a patterned structure of engineered discontinuities and a plurality of strong axes. The combination of elements provides for a system and method of stabilizing soils and aggregate, by resisting lateral movement from the strong axes, and trapping particles in the patterned structure of engineered discontinuities.
    Type: Grant
    Filed: December 27, 2023
    Date of Patent: April 8, 2025
    Assignee: Tensar International Corporation
    Inventors: Andrew Curson, Tom Ross Jenkins, Andrew Edward Waller, Daniel John Gallagher, Daniel Mark Baker, Manoj Kumar Tyagi, Joseph Cavanaugh
  • Publication number: 20250109565
    Abstract: A multilayer integral geogrid, including one or more cellular layers, has a plurality of oriented multilayer strands interconnected by partially oriented multilayer junctions with an array of openings therein. The multilayer integral geogrid having one or more cellular layers is produced from a coextruded or laminated multilayer polymer starting sheet. The integral geogrid has a multilayer construction, with at least one outer layer thereof having the cellular structure. By virtue of the cellular layer structure, the multilayer integral geogrid provides for increased layer vertical compressibility under load, resulting in enhanced material properties that provide performance benefits to use of the multilayer integral geogrid to stabilize and strengthen soil, aggregates, or other particulate materials.
    Type: Application
    Filed: October 11, 2024
    Publication date: April 3, 2025
    Applicant: Tensar International Corporation
    Inventors: Joseph CAVANAUGH, Manoj Kumar TYAGI, Daniel Mark BAKER, Andrew CURSON, Tom-Ross JENKINS, Andrew Edward WALLER, Daniel John GALLAGHER
  • Publication number: 20250102284
    Abstract: Disclosed are various embodiments for a sensor enabled geogrid for the monitoring and detection of subgrade deformation in infrastructure such as roadways, railways, working platforms, and marine applications. The system and methods contain a sensor enabled geogrid, inertial measurement units (IMUs), one or more sensors, a data collection apparatus such as a sensor pod, an information transmission apparatus such as a gateway device, a communications network, and a computing device capable of performing analytics on information from the IMU's and other sensors. The disclosure further includes methods of processing information received from a sensor enabled geogrid by a sensor pod. In the example, the sensor pod transmits received information to a gateway device for transmitting to a backend computing system. The backend computing system then performs an analysis on the information to determine variance from an initial sensor position, and alerts of possible infrastructure failure.
    Type: Application
    Filed: August 1, 2022
    Publication date: March 27, 2025
    Applicant: Tensar International Corporation
    Inventors: Joseph CAVANAUGH, John WALLACE, Matthew HAMMOND, Tom Ross JENKINS
  • Patent number: 12228397
    Abstract: A sensor-enabled geogrid system for and method of monitoring the health, condition, and/or status of rail track infrastructure is disclosed. In some embodiments, the sensor-enabled geogrid system includes a sensor-enabled geogrid that further includes a geogrid holding an arrangement of one or more sensors. The sensor-enabled geogrid system further includes a communication means or network for collecting information and/or data from the sensor enabled geogrid about the health, condition, and/or status of rail track infrastructure. Further, a method of using the presently disclosed sensor-enabled geogrid system for monitoring the health, condition, and/or status of rail track infrastructure is provided.
    Type: Grant
    Filed: February 1, 2021
    Date of Patent: February 18, 2025
    Assignee: Tensar International Corporation
    Inventors: Joseph Cavanaugh, Matthew Hammond, John Wallace
  • Publication number: 20250034824
    Abstract: A multilayer integral geogrid, including one or more cellular layers, has a plurality of oriented multilayer strands interconnected by partially oriented multilayer junctions with an array of openings therein. The multilayer integral geogrid having one or more cellular layers is produced from a coextruded or laminated multilayer polymer starting sheet. The integral geogrid has a multilayer construction, with at least one outer layer thereof having the cellular structure. By virtue of the cellular layer structure, the multilayer integral geogrid provides for increased layer vertical compressibility under load, resulting in enhanced material properties that provide performance benefits to use of the multilayer integral geogrid to stabilize and strengthen soil, aggregates, or other particulate materials.
    Type: Application
    Filed: July 26, 2023
    Publication date: January 30, 2025
    Applicant: Tensar International Corporation
    Inventors: Joseph CAVANAUGH, Manoj Kumar TYAGI, Daniel Mark BAKER, Andrew CURSON, Tom-Ross JENKINS, Andrew Edward WALLER, Daniel John GALLAGHER
  • Patent number: 12208564
    Abstract: A monolayer multi-axial integral geogrid suitable for stabilizing aggregate includes a plurality of interconnected oriented strands and partially oriented junctions forming a repeating pattern of outer hexagons having an array of openings therein. Oriented ribs extending inwardly from each of said outer hexagons support and surround a smaller inner hexagon having oriented strands thus forming a plurality of trapezoidal openings and a single hexagonal opening. The oriented strands and partially oriented junctions of the outer hexagons form a plurality of linear strong axis strands that extend continuously throughout the entirety of the geogrid and form additional triangular openings. The geogrid thus includes three different repeating geometric shapes. The inner hexagons preferably also can move up and down, out of the plane of the geogrid. The multi-axial integral geogrid thus provides a geometry configured to engage with, confine and stabilize a large variety and quality of aggregates.
    Type: Grant
    Filed: June 15, 2022
    Date of Patent: January 28, 2025
    Assignee: TENSAR INTERNATIONAL CORPORATION
    Inventors: Andrew Curson, Tom-Ross Jenkins, Andrew Edward Waller, Daniel John Gallagher, Daniel Mark Baker, Manoj Kumar Tyagi, Joseph Cavanaugh
  • Publication number: 20240391158
    Abstract: A monolayer multi-axial integral geogrid suitable for stabilizing aggregate includes a plurality of interconnected oriented strands and partially oriented junctions forming a repeating pattern of outer hexagons having an array of openings therein. Oriented ribs extending inwardly from each of said outer hexagons support and surround a smaller inner hexagon having oriented strands thus forming a plurality of trapezoidal openings and a single hexagonal opening. The oriented strands and partially oriented junctions of the outer hexagons form a plurality of linear strong axis strands that extend continuously throughout the entirety of the geogrid and form additional triangular openings. The geogrid thus includes three different repeating geometric shapes. The inner hexagons preferably also can move up and down, out of the plane of the geogrid. The multi-axial integral geogrid thus provides a geometry that can better engage with, confine and stabilize a greater variety and quality of aggregates.
    Type: Application
    Filed: May 29, 2024
    Publication date: November 28, 2024
    Applicant: Tensar International Corporation
    Inventors: Andrew CURSON, Tom-Ross JENKINS, Andrew Edward WALLER, Daniel John GALLAGHER, Daniel Mark BAKER, Manoj Kumar TYAGI, Joseph CAVANAUGH
  • Publication number: 20240391159
    Abstract: A monolayer multi-axial integral geogrid suitable for stabilizing aggregate includes a plurality of interconnected oriented strands and partially oriented junctions forming a repeating pattern of outer hexagons having an array of openings therein. Oriented ribs extending inwardly from each of said outer hexagons support and surround a smaller inner hexagon having oriented strands thus forming a plurality of trapezoidal openings and a single hexagonal opening. The oriented strands and partially oriented junctions of the outer hexagons form a plurality of linear strong axis strands that extend continuously throughout the entirety of the geogrid and form additional triangular openings. The geogrid thus includes three different repeating geometric shapes. The inner hexagons preferably also can move up and down, out of the plane of the geogrid. The multi-axial integral geogrid thus provides a geometry that can better engage with, confine and stabilize a greater variety and quality of aggregates.
    Type: Application
    Filed: May 29, 2024
    Publication date: November 28, 2024
    Applicant: Tensar International Corporation
    Inventors: Andrew CURSON, Tom-Ross JENKINS, Andrew Edward WALLER, Daniel John GALLAGHER, Daniel Mark BAKER, Manoj Kumar TYAGI, Joseph CAVANAUGH
  • Patent number: 12139870
    Abstract: A multilayer integral geogrid, including one or more cellular layers, has a plurality of oriented multilayer strands interconnected by partially oriented multilayer junctions with an array of openings therein. The multilayer integral geogrid having one or more cellular layers is produced from a coextruded or laminated multilayer polymer starting sheet. The integral geogrid has a multilayer construction, with at least one outer layer thereof having the cellular structure. By virtue of the cellular layer structure, the multilayer integral geogrid provides for increased layer vertical compressibility under load, resulting in enhanced material properties that provide performance benefits to use of the multilayer integral geogrid to stabilize and strengthen soil, aggregates, or other particulate materials.
    Type: Grant
    Filed: July 26, 2023
    Date of Patent: November 12, 2024
    Assignee: TENSAR INTERNATIONAL CORPORATION
    Inventors: Joseph Cavanaugh, Manoj Kumar Tyagi, Daniel Mark Baker, Andrew Curson, Tom-Ross Jenkins, Andrew Edward Waller, Daniel John Gallagher
  • Publication number: 20240344289
    Abstract: Disclosed are various embodiments for a sensor enabled carrier for monitoring and detecting subgrade deformation in working platforms. Working platforms are temporary structures that provide support and stability for heavy machinery (e.g. cranes, piling rigs). They are sometimes referred to as temporary working platforms as they are designed for a specific purpose and a limited lifetime. In one aspect, a sensor enabled carrier is placed within the substructure of a working platform. The sensors are configured to a sensor pod that receives the various inputs, and further transmit the signals to a gateway device. The gateway device may be configured to one or more sensor pods located at the working platform, and serves to transmit the signals to a backend system wherein computing systems interpret the received signals. The backend system may further serve as a distribution point for corrective measures or early warning system in the event subgrade deformation is detected.
    Type: Application
    Filed: August 1, 2022
    Publication date: October 17, 2024
    Applicant: Tensar International Corporation
    Inventors: John WALLACE, Joseph CAVANAUGH, Matthew HAMMOND, Tom Ross JENKINS
  • Patent number: 12036722
    Abstract: A method of making a multi-axial integral geogrid suitable for stabilizing aggregate includes providing a polymer sheet, providing a patterned plurality of holes or depressions in the polymer sheet, and biaxially orienting the polymer sheet having the patterned plurality of holes or depressions therein to provide a plurality of interconnected oriented strands and partially oriented junctions forming a repeating pattern of outer hexagons having an array of openings. Oriented ribs extending inwardly from each of the outer hexagons support and surround a smaller inner hexagon having oriented strands, thus forming a plurality of trapezoidal openings and a single hexagonal opening. The oriented strands and partially oriented junctions of the outer hexagons form a plurality of linear strong axis strands extending continuously throughout the geogrid and forming triangular openings.
    Type: Grant
    Filed: December 5, 2022
    Date of Patent: July 16, 2024
    Assignee: TENSAR INTERNATIONAL CORPORATION
    Inventors: Andrew Curson, Tom-Ross Jenkins, Andrew Edward Waller, Daniel John Gallagher, Daniel Mark Baker, Manoj Kumar Tyagi, Joseph Cavanaugh
  • Publication number: 20240200297
    Abstract: An expanded multilayer integral geogrid includes a plurality of oriented strands interconnected by partially oriented junctions having an array of openings therein that is produced from a coextruded or laminated multilayer polymer starting sheet. The integral geogrid has a multilayer construction, with at least one inner layer thereof having a structure that is expanded relative to at least one other layer of the multiple layers. By virtue of the expanded inner layer structure, the expanded multilayer integral geogrid provides for increased layer compressibility under load, resulting in enhanced material properties that provide performance benefits to use of the expanded multilayer integral geogrid in soil geosynthetic reinforcement, and economic benefits compared to a like integral geogrid without an expanded inner layer structure.
    Type: Application
    Filed: December 19, 2022
    Publication date: June 20, 2024
    Applicant: Tensar International Corporation
    Inventors: Andrew CURSON, Tom-Ross JENKINS, Andrew Edward WALLER, Daniel John GALLAGHER, Daniel Mark BAKER, Manoj Kumar TYAGI, Joseph CAVANAUGH
  • Publication number: 20240125074
    Abstract: Aspects of a geogrid system and method for improving substrate interactions within a geotechnical environment is disclosed. In one aspect a geotechnical environment is configured with a horizontal multilayer mechanically stabilizing geogrid. In said aspect the geogrid is extruded with a polymeric material and a compressible cellular layer, wherein the geogrid comprises a heightened aspect ratio with a patterned structure of engineered discontinuities and a plurality of strong axes. The combination of elements provides for a system and method of stabilizing soils and aggregate, by resisting lateral movement from the strong axes, and trapping particles in the patterned structure of engineered discontinuities.
    Type: Application
    Filed: December 27, 2023
    Publication date: April 18, 2024
    Applicant: Tensar International Corporation
    Inventors: Andrew CURSON, Tom Ross JENKINS, Andrew Edward WALLER, Daniel John GALLAGHER, Daniel Mark BAKER, Manoj Kumar TYAGI, Joseph CAVANAUGH
  • Publication number: 20240026628
    Abstract: A multilayer integral geogrid, including one or more cellular layers, has a plurality of oriented multilayer strands interconnected by partially oriented multilayer junctions with an array of openings therein. The multilayer integral geogrid having one or more cellular layers is produced from a coextruded or laminated multilayer polymer starting sheet. The integral geogrid has a multilayer construction, with at least one outer layer thereof having the cellular structure. By virtue of the cellular layer structure, the multilayer integral geogrid provides for increased layer vertical compressibility under load, resulting in enhanced material properties that provide performance benefits to use of the multilayer integral geogrid to stabilize and strengthen soil, aggregates, or other particulate materials.
    Type: Application
    Filed: July 26, 2023
    Publication date: January 25, 2024
    Applicant: Tensar International Corporation
    Inventors: Joseph CAVANAUGH, Manoj Kumar TYAGI, Daniel Mark BAKER, Andrew CURSON, Tom-Ross JENKINS, Andrew Edward WALLER, Daniel John GALLAGHER
  • Patent number: 11866901
    Abstract: Aspects of a geogrid system and method for improving substrate interactions within a geotechnical environment is disclosed. In one aspect a geotechnical environment is configured with a horizontal multilayer mechanically stabilizing geogrid. In said aspect the geogrid is extruded with a polymeric material and a compressible cellular layer, wherein the geogrid comprises a heightened aspect ratio with a patterned structure of engineered discontinuities and a plurality of strong axes. The combination of elements provides for a system and method of stabilizing soils and aggregate, by resisting lateral movement from the strong axes, and trapping particles in the patterned structure of engineered discontinuities.
    Type: Grant
    Filed: December 6, 2022
    Date of Patent: January 9, 2024
    Assignee: Tensar International Corporation
    Inventors: Andrew Curson, Tom Ross Jenkins, Andrew Edward Waller, Daniel John Gallagher, Daniel Mark Baker, Manoj Kumar Tyagi, Joseph Cavanaugh
  • Patent number: 11767653
    Abstract: Geosynthetic reinforced wall panels comprising soil reinforcing hoop members and retaining wall system formed therewith is disclosed. Namely, a geosynthetic panel wall system is provided that includes at least one concrete facing panel that has at least one stabilizing hoop coupled thereto and wherein a soil reinforcing element or strip may be coupled to the stabilizing hoop. Additionally, a method of using the presently disclosed geosynthetic panel wall system reinforced with at least one stabilizing hoop and soil reinforcing element is provided.
    Type: Grant
    Filed: March 28, 2019
    Date of Patent: September 26, 2023
    Assignee: Tensar International Corporation
    Inventors: Willie Liew, Kord J. Wissmann, Andres F. Peralta, Aaron D. Smith
  • Patent number: 11753788
    Abstract: A multilayer integral geogrid, including one or more cellular layers, has a plurality of oriented multilayer strands interconnected by partially oriented multilayer junctions with an array of openings therein. The multilayer integral geogrid having one or more cellular layers is produced from a coextruded or laminated multilayer polymer starting sheet. The integral geogrid has a multilayer construction, with at least one outer layer thereof having the cellular structure. By virtue of the cellular layer structure, the multilayer integral geogrid provides for increased layer vertical compressibility under load, resulting in enhanced material properties that provide performance benefits to use of the multilayer integral geogrid to stabilize and strengthen soil, aggregates, or other particulate materials.
    Type: Grant
    Filed: December 21, 2021
    Date of Patent: September 12, 2023
    Assignee: TENSAR INTERNATIONAL CORPORATION
    Inventors: Joseph Cavanaugh, Manoj Kumar Tyagi, Daniel Mark Baker, Andrew Curson, Tom-Ross Jenkins, Andrew Edward Waller, Daniel John Gallagher
  • Publication number: 20230278277
    Abstract: A monolayer multi-axial integral geogrid suitable for stabilizing aggregate includes a plurality of interconnected oriented strands and partially oriented junctions forming a repeating pattern of outer hexagons having an array of openings therein. Oriented ribs extending inwardly from each of said outer hexagons support and surround a smaller inner hexagon having oriented strands thus forming a plurality of trapezoidal openings and a single hexagonal opening. The oriented strands and partially oriented junctions of the outer hexagons form a plurality of linear strong axis strands that extend continuously throughout the entirety of the geogrid and form additional triangular openings. The geogrid thus includes three different repeating geometric shapes. The inner hexagons preferably also can move up and down, out of the plane of the geogrid. The multi-axial integral geogrid thus provides a geometry that can better engage with, confine and stabilize a greater variety and quality of aggregates.
    Type: Application
    Filed: December 5, 2022
    Publication date: September 7, 2023
    Applicant: Tensar International Corporation
    Inventors: Andrew CURSON, Tom-Ross JENKINS, Andrew Edward WALLER, Daniel John GALLAGHER, Daniel Mark BAKER, Manoj Kumar TYAGI, Joseph CAVANAUGH
  • Publication number: 20230104474
    Abstract: Aspects of a geogrid system for improving substrate interactions within a geotechnical environment is disclosed. In one aspect features of a geogrid system aid in trapping and restraining aggregate and soil. In one aspect a geotechnical environment is configured with a horizontal multilayer mechanically stabilizing geogrid. In said aspect the geogrid is extruded with a polymeric material and a compressible cellular layer. In said aspect, the horizontal multilayer mechanically stabilizing geogrid is comprised of either a cap or a core of polymeric material or is further comprised of at least one compressible cellular layer configured to the polymeric material. Further, the horizontal multilayer mechanically stabilizing geogrid is configured with a triangle or triaxial geometry with patterned discontinuities and a plurality of strong axes. Said configuration increases soil and aggregate trapping while reducing polymeric use.
    Type: Application
    Filed: December 6, 2022
    Publication date: April 6, 2023
    Applicant: Tensar International Corporation
    Inventors: Andrew CURSON, Tom Ross JENKINS, Andrew Edward WALLER, Daniel John GALLAGHER, Daniel Mark BAKER, Manoj Kumar TYAGI, Joseph CAVANAUGH
  • Publication number: 20230056132
    Abstract: A sensor-enabled geogrid system for and method of monitoring the health, condition, and/or status of infrastructure is disclosed. In some embodiments, the sensor-enabled geogrid system includes a sensor-enabled geogrid that further includes a geogrid holding an arrangement of one or more sensors. The sensor-enabled geogrid system further includes a communication means or network for collecting information and/or data from the sensor enabled geogrid about the health, condition, and/or status of infrastructure. Further, a method of using the presently disclosed sensor-enabled geogrid system for monitoring the health, condition, and/or status of infrastructure is provided.
    Type: Application
    Filed: February 1, 2021
    Publication date: February 23, 2023
    Applicant: Tensar International Corporation
    Inventors: Joseph Cavanaugh, Matthew Hammond, John Wallace