Patents Assigned to Tensar International Corporation
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Patent number: 12270173Abstract: Aspects of a geogrid system and method for improving substrate interactions within a geotechnical environment is disclosed. In one aspect a geotechnical environment is configured with a horizontal multilayer mechanically stabilizing geogrid. In said aspect the geogrid is extruded with a polymeric material and a compressible cellular layer, wherein the geogrid comprises a heightened aspect ratio with a patterned structure of engineered discontinuities and a plurality of strong axes. The combination of elements provides for a system and method of stabilizing soils and aggregate, by resisting lateral movement from the strong axes, and trapping particles in the patterned structure of engineered discontinuities.Type: GrantFiled: December 27, 2023Date of Patent: April 8, 2025Assignee: Tensar International CorporationInventors: Andrew Curson, Tom Ross Jenkins, Andrew Edward Waller, Daniel John Gallagher, Daniel Mark Baker, Manoj Kumar Tyagi, Joseph Cavanaugh
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MULTILAYER INTEGRAL GEOGRIDS HAVING A CELLULAR LAYER STRUCTURE, AND METHODS OF MAKING AND USING SAME
Publication number: 20250109565Abstract: A multilayer integral geogrid, including one or more cellular layers, has a plurality of oriented multilayer strands interconnected by partially oriented multilayer junctions with an array of openings therein. The multilayer integral geogrid having one or more cellular layers is produced from a coextruded or laminated multilayer polymer starting sheet. The integral geogrid has a multilayer construction, with at least one outer layer thereof having the cellular structure. By virtue of the cellular layer structure, the multilayer integral geogrid provides for increased layer vertical compressibility under load, resulting in enhanced material properties that provide performance benefits to use of the multilayer integral geogrid to stabilize and strengthen soil, aggregates, or other particulate materials.Type: ApplicationFiled: October 11, 2024Publication date: April 3, 2025Applicant: Tensar International CorporationInventors: Joseph CAVANAUGH, Manoj Kumar TYAGI, Daniel Mark BAKER, Andrew CURSON, Tom-Ross JENKINS, Andrew Edward WALLER, Daniel John GALLAGHER -
Publication number: 20250102284Abstract: Disclosed are various embodiments for a sensor enabled geogrid for the monitoring and detection of subgrade deformation in infrastructure such as roadways, railways, working platforms, and marine applications. The system and methods contain a sensor enabled geogrid, inertial measurement units (IMUs), one or more sensors, a data collection apparatus such as a sensor pod, an information transmission apparatus such as a gateway device, a communications network, and a computing device capable of performing analytics on information from the IMU's and other sensors. The disclosure further includes methods of processing information received from a sensor enabled geogrid by a sensor pod. In the example, the sensor pod transmits received information to a gateway device for transmitting to a backend computing system. The backend computing system then performs an analysis on the information to determine variance from an initial sensor position, and alerts of possible infrastructure failure.Type: ApplicationFiled: August 1, 2022Publication date: March 27, 2025Applicant: Tensar International CorporationInventors: Joseph CAVANAUGH, John WALLACE, Matthew HAMMOND, Tom Ross JENKINS
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Patent number: 12228397Abstract: A sensor-enabled geogrid system for and method of monitoring the health, condition, and/or status of rail track infrastructure is disclosed. In some embodiments, the sensor-enabled geogrid system includes a sensor-enabled geogrid that further includes a geogrid holding an arrangement of one or more sensors. The sensor-enabled geogrid system further includes a communication means or network for collecting information and/or data from the sensor enabled geogrid about the health, condition, and/or status of rail track infrastructure. Further, a method of using the presently disclosed sensor-enabled geogrid system for monitoring the health, condition, and/or status of rail track infrastructure is provided.Type: GrantFiled: February 1, 2021Date of Patent: February 18, 2025Assignee: Tensar International CorporationInventors: Joseph Cavanaugh, Matthew Hammond, John Wallace
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MULTILAYER INTEGRAL GEOGRIDS HAVING A CELLULAR LAYER STRUCTURE, AND METHODS OF MAKING AND USING SAME
Publication number: 20250034824Abstract: A multilayer integral geogrid, including one or more cellular layers, has a plurality of oriented multilayer strands interconnected by partially oriented multilayer junctions with an array of openings therein. The multilayer integral geogrid having one or more cellular layers is produced from a coextruded or laminated multilayer polymer starting sheet. The integral geogrid has a multilayer construction, with at least one outer layer thereof having the cellular structure. By virtue of the cellular layer structure, the multilayer integral geogrid provides for increased layer vertical compressibility under load, resulting in enhanced material properties that provide performance benefits to use of the multilayer integral geogrid to stabilize and strengthen soil, aggregates, or other particulate materials.Type: ApplicationFiled: July 26, 2023Publication date: January 30, 2025Applicant: Tensar International CorporationInventors: Joseph CAVANAUGH, Manoj Kumar TYAGI, Daniel Mark BAKER, Andrew CURSON, Tom-Ross JENKINS, Andrew Edward WALLER, Daniel John GALLAGHER -
Patent number: 12208564Abstract: A monolayer multi-axial integral geogrid suitable for stabilizing aggregate includes a plurality of interconnected oriented strands and partially oriented junctions forming a repeating pattern of outer hexagons having an array of openings therein. Oriented ribs extending inwardly from each of said outer hexagons support and surround a smaller inner hexagon having oriented strands thus forming a plurality of trapezoidal openings and a single hexagonal opening. The oriented strands and partially oriented junctions of the outer hexagons form a plurality of linear strong axis strands that extend continuously throughout the entirety of the geogrid and form additional triangular openings. The geogrid thus includes three different repeating geometric shapes. The inner hexagons preferably also can move up and down, out of the plane of the geogrid. The multi-axial integral geogrid thus provides a geometry configured to engage with, confine and stabilize a large variety and quality of aggregates.Type: GrantFiled: June 15, 2022Date of Patent: January 28, 2025Assignee: TENSAR INTERNATIONAL CORPORATIONInventors: Andrew Curson, Tom-Ross Jenkins, Andrew Edward Waller, Daniel John Gallagher, Daniel Mark Baker, Manoj Kumar Tyagi, Joseph Cavanaugh
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Publication number: 20240391158Abstract: A monolayer multi-axial integral geogrid suitable for stabilizing aggregate includes a plurality of interconnected oriented strands and partially oriented junctions forming a repeating pattern of outer hexagons having an array of openings therein. Oriented ribs extending inwardly from each of said outer hexagons support and surround a smaller inner hexagon having oriented strands thus forming a plurality of trapezoidal openings and a single hexagonal opening. The oriented strands and partially oriented junctions of the outer hexagons form a plurality of linear strong axis strands that extend continuously throughout the entirety of the geogrid and form additional triangular openings. The geogrid thus includes three different repeating geometric shapes. The inner hexagons preferably also can move up and down, out of the plane of the geogrid. The multi-axial integral geogrid thus provides a geometry that can better engage with, confine and stabilize a greater variety and quality of aggregates.Type: ApplicationFiled: May 29, 2024Publication date: November 28, 2024Applicant: Tensar International CorporationInventors: Andrew CURSON, Tom-Ross JENKINS, Andrew Edward WALLER, Daniel John GALLAGHER, Daniel Mark BAKER, Manoj Kumar TYAGI, Joseph CAVANAUGH
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Publication number: 20240391159Abstract: A monolayer multi-axial integral geogrid suitable for stabilizing aggregate includes a plurality of interconnected oriented strands and partially oriented junctions forming a repeating pattern of outer hexagons having an array of openings therein. Oriented ribs extending inwardly from each of said outer hexagons support and surround a smaller inner hexagon having oriented strands thus forming a plurality of trapezoidal openings and a single hexagonal opening. The oriented strands and partially oriented junctions of the outer hexagons form a plurality of linear strong axis strands that extend continuously throughout the entirety of the geogrid and form additional triangular openings. The geogrid thus includes three different repeating geometric shapes. The inner hexagons preferably also can move up and down, out of the plane of the geogrid. The multi-axial integral geogrid thus provides a geometry that can better engage with, confine and stabilize a greater variety and quality of aggregates.Type: ApplicationFiled: May 29, 2024Publication date: November 28, 2024Applicant: Tensar International CorporationInventors: Andrew CURSON, Tom-Ross JENKINS, Andrew Edward WALLER, Daniel John GALLAGHER, Daniel Mark BAKER, Manoj Kumar TYAGI, Joseph CAVANAUGH
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Multilayer integral geogrids having a cellular layer structure, and methods of making and using same
Patent number: 12139870Abstract: A multilayer integral geogrid, including one or more cellular layers, has a plurality of oriented multilayer strands interconnected by partially oriented multilayer junctions with an array of openings therein. The multilayer integral geogrid having one or more cellular layers is produced from a coextruded or laminated multilayer polymer starting sheet. The integral geogrid has a multilayer construction, with at least one outer layer thereof having the cellular structure. By virtue of the cellular layer structure, the multilayer integral geogrid provides for increased layer vertical compressibility under load, resulting in enhanced material properties that provide performance benefits to use of the multilayer integral geogrid to stabilize and strengthen soil, aggregates, or other particulate materials.Type: GrantFiled: July 26, 2023Date of Patent: November 12, 2024Assignee: TENSAR INTERNATIONAL CORPORATIONInventors: Joseph Cavanaugh, Manoj Kumar Tyagi, Daniel Mark Baker, Andrew Curson, Tom-Ross Jenkins, Andrew Edward Waller, Daniel John Gallagher -
Publication number: 20240344289Abstract: Disclosed are various embodiments for a sensor enabled carrier for monitoring and detecting subgrade deformation in working platforms. Working platforms are temporary structures that provide support and stability for heavy machinery (e.g. cranes, piling rigs). They are sometimes referred to as temporary working platforms as they are designed for a specific purpose and a limited lifetime. In one aspect, a sensor enabled carrier is placed within the substructure of a working platform. The sensors are configured to a sensor pod that receives the various inputs, and further transmit the signals to a gateway device. The gateway device may be configured to one or more sensor pods located at the working platform, and serves to transmit the signals to a backend system wherein computing systems interpret the received signals. The backend system may further serve as a distribution point for corrective measures or early warning system in the event subgrade deformation is detected.Type: ApplicationFiled: August 1, 2022Publication date: October 17, 2024Applicant: Tensar International CorporationInventors: John WALLACE, Joseph CAVANAUGH, Matthew HAMMOND, Tom Ross JENKINS
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Patent number: 12036722Abstract: A method of making a multi-axial integral geogrid suitable for stabilizing aggregate includes providing a polymer sheet, providing a patterned plurality of holes or depressions in the polymer sheet, and biaxially orienting the polymer sheet having the patterned plurality of holes or depressions therein to provide a plurality of interconnected oriented strands and partially oriented junctions forming a repeating pattern of outer hexagons having an array of openings. Oriented ribs extending inwardly from each of the outer hexagons support and surround a smaller inner hexagon having oriented strands, thus forming a plurality of trapezoidal openings and a single hexagonal opening. The oriented strands and partially oriented junctions of the outer hexagons form a plurality of linear strong axis strands extending continuously throughout the geogrid and forming triangular openings.Type: GrantFiled: December 5, 2022Date of Patent: July 16, 2024Assignee: TENSAR INTERNATIONAL CORPORATIONInventors: Andrew Curson, Tom-Ross Jenkins, Andrew Edward Waller, Daniel John Gallagher, Daniel Mark Baker, Manoj Kumar Tyagi, Joseph Cavanaugh
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Publication number: 20240200297Abstract: An expanded multilayer integral geogrid includes a plurality of oriented strands interconnected by partially oriented junctions having an array of openings therein that is produced from a coextruded or laminated multilayer polymer starting sheet. The integral geogrid has a multilayer construction, with at least one inner layer thereof having a structure that is expanded relative to at least one other layer of the multiple layers. By virtue of the expanded inner layer structure, the expanded multilayer integral geogrid provides for increased layer compressibility under load, resulting in enhanced material properties that provide performance benefits to use of the expanded multilayer integral geogrid in soil geosynthetic reinforcement, and economic benefits compared to a like integral geogrid without an expanded inner layer structure.Type: ApplicationFiled: December 19, 2022Publication date: June 20, 2024Applicant: Tensar International CorporationInventors: Andrew CURSON, Tom-Ross JENKINS, Andrew Edward WALLER, Daniel John GALLAGHER, Daniel Mark BAKER, Manoj Kumar TYAGI, Joseph CAVANAUGH
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Publication number: 20240125074Abstract: Aspects of a geogrid system and method for improving substrate interactions within a geotechnical environment is disclosed. In one aspect a geotechnical environment is configured with a horizontal multilayer mechanically stabilizing geogrid. In said aspect the geogrid is extruded with a polymeric material and a compressible cellular layer, wherein the geogrid comprises a heightened aspect ratio with a patterned structure of engineered discontinuities and a plurality of strong axes. The combination of elements provides for a system and method of stabilizing soils and aggregate, by resisting lateral movement from the strong axes, and trapping particles in the patterned structure of engineered discontinuities.Type: ApplicationFiled: December 27, 2023Publication date: April 18, 2024Applicant: Tensar International CorporationInventors: Andrew CURSON, Tom Ross JENKINS, Andrew Edward WALLER, Daniel John GALLAGHER, Daniel Mark BAKER, Manoj Kumar TYAGI, Joseph CAVANAUGH
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MULTILAYER INTEGRAL GEOGRIDS HAVING A CELLULAR LAYER STRUCTURE, AND METHODS OF MAKING AND USING SAME
Publication number: 20240026628Abstract: A multilayer integral geogrid, including one or more cellular layers, has a plurality of oriented multilayer strands interconnected by partially oriented multilayer junctions with an array of openings therein. The multilayer integral geogrid having one or more cellular layers is produced from a coextruded or laminated multilayer polymer starting sheet. The integral geogrid has a multilayer construction, with at least one outer layer thereof having the cellular structure. By virtue of the cellular layer structure, the multilayer integral geogrid provides for increased layer vertical compressibility under load, resulting in enhanced material properties that provide performance benefits to use of the multilayer integral geogrid to stabilize and strengthen soil, aggregates, or other particulate materials.Type: ApplicationFiled: July 26, 2023Publication date: January 25, 2024Applicant: Tensar International CorporationInventors: Joseph CAVANAUGH, Manoj Kumar TYAGI, Daniel Mark BAKER, Andrew CURSON, Tom-Ross JENKINS, Andrew Edward WALLER, Daniel John GALLAGHER -
Patent number: 11866901Abstract: Aspects of a geogrid system and method for improving substrate interactions within a geotechnical environment is disclosed. In one aspect a geotechnical environment is configured with a horizontal multilayer mechanically stabilizing geogrid. In said aspect the geogrid is extruded with a polymeric material and a compressible cellular layer, wherein the geogrid comprises a heightened aspect ratio with a patterned structure of engineered discontinuities and a plurality of strong axes. The combination of elements provides for a system and method of stabilizing soils and aggregate, by resisting lateral movement from the strong axes, and trapping particles in the patterned structure of engineered discontinuities.Type: GrantFiled: December 6, 2022Date of Patent: January 9, 2024Assignee: Tensar International CorporationInventors: Andrew Curson, Tom Ross Jenkins, Andrew Edward Waller, Daniel John Gallagher, Daniel Mark Baker, Manoj Kumar Tyagi, Joseph Cavanaugh
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Patent number: 11767653Abstract: Geosynthetic reinforced wall panels comprising soil reinforcing hoop members and retaining wall system formed therewith is disclosed. Namely, a geosynthetic panel wall system is provided that includes at least one concrete facing panel that has at least one stabilizing hoop coupled thereto and wherein a soil reinforcing element or strip may be coupled to the stabilizing hoop. Additionally, a method of using the presently disclosed geosynthetic panel wall system reinforced with at least one stabilizing hoop and soil reinforcing element is provided.Type: GrantFiled: March 28, 2019Date of Patent: September 26, 2023Assignee: Tensar International CorporationInventors: Willie Liew, Kord J. Wissmann, Andres F. Peralta, Aaron D. Smith
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Multilayer integral geogrids having a cellular layer structure, and methods of making and using same
Patent number: 11753788Abstract: A multilayer integral geogrid, including one or more cellular layers, has a plurality of oriented multilayer strands interconnected by partially oriented multilayer junctions with an array of openings therein. The multilayer integral geogrid having one or more cellular layers is produced from a coextruded or laminated multilayer polymer starting sheet. The integral geogrid has a multilayer construction, with at least one outer layer thereof having the cellular structure. By virtue of the cellular layer structure, the multilayer integral geogrid provides for increased layer vertical compressibility under load, resulting in enhanced material properties that provide performance benefits to use of the multilayer integral geogrid to stabilize and strengthen soil, aggregates, or other particulate materials.Type: GrantFiled: December 21, 2021Date of Patent: September 12, 2023Assignee: TENSAR INTERNATIONAL CORPORATIONInventors: Joseph Cavanaugh, Manoj Kumar Tyagi, Daniel Mark Baker, Andrew Curson, Tom-Ross Jenkins, Andrew Edward Waller, Daniel John Gallagher -
Publication number: 20230278277Abstract: A monolayer multi-axial integral geogrid suitable for stabilizing aggregate includes a plurality of interconnected oriented strands and partially oriented junctions forming a repeating pattern of outer hexagons having an array of openings therein. Oriented ribs extending inwardly from each of said outer hexagons support and surround a smaller inner hexagon having oriented strands thus forming a plurality of trapezoidal openings and a single hexagonal opening. The oriented strands and partially oriented junctions of the outer hexagons form a plurality of linear strong axis strands that extend continuously throughout the entirety of the geogrid and form additional triangular openings. The geogrid thus includes three different repeating geometric shapes. The inner hexagons preferably also can move up and down, out of the plane of the geogrid. The multi-axial integral geogrid thus provides a geometry that can better engage with, confine and stabilize a greater variety and quality of aggregates.Type: ApplicationFiled: December 5, 2022Publication date: September 7, 2023Applicant: Tensar International CorporationInventors: Andrew CURSON, Tom-Ross JENKINS, Andrew Edward WALLER, Daniel John GALLAGHER, Daniel Mark BAKER, Manoj Kumar TYAGI, Joseph CAVANAUGH
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Publication number: 20230104474Abstract: Aspects of a geogrid system for improving substrate interactions within a geotechnical environment is disclosed. In one aspect features of a geogrid system aid in trapping and restraining aggregate and soil. In one aspect a geotechnical environment is configured with a horizontal multilayer mechanically stabilizing geogrid. In said aspect the geogrid is extruded with a polymeric material and a compressible cellular layer. In said aspect, the horizontal multilayer mechanically stabilizing geogrid is comprised of either a cap or a core of polymeric material or is further comprised of at least one compressible cellular layer configured to the polymeric material. Further, the horizontal multilayer mechanically stabilizing geogrid is configured with a triangle or triaxial geometry with patterned discontinuities and a plurality of strong axes. Said configuration increases soil and aggregate trapping while reducing polymeric use.Type: ApplicationFiled: December 6, 2022Publication date: April 6, 2023Applicant: Tensar International CorporationInventors: Andrew CURSON, Tom Ross JENKINS, Andrew Edward WALLER, Daniel John GALLAGHER, Daniel Mark BAKER, Manoj Kumar TYAGI, Joseph CAVANAUGH
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Publication number: 20230056132Abstract: A sensor-enabled geogrid system for and method of monitoring the health, condition, and/or status of infrastructure is disclosed. In some embodiments, the sensor-enabled geogrid system includes a sensor-enabled geogrid that further includes a geogrid holding an arrangement of one or more sensors. The sensor-enabled geogrid system further includes a communication means or network for collecting information and/or data from the sensor enabled geogrid about the health, condition, and/or status of infrastructure. Further, a method of using the presently disclosed sensor-enabled geogrid system for monitoring the health, condition, and/or status of infrastructure is provided.Type: ApplicationFiled: February 1, 2021Publication date: February 23, 2023Applicant: Tensar International CorporationInventors: Joseph Cavanaugh, Matthew Hammond, John Wallace