Abstract: A poly bubble bag filling machine, seal head, bag magazine, and a carton are described. The filling machine includes the bag magazine which is configured to hold and advance a plurality of pre-formed poly bubble bags as they are retrieved for filling. The carton provides simple handling and replacement of bags in the magazine and enables operation of the magazine while the carton is in place. A bag-transfer carriage transfers bags from the magazine to the seal head. The seal head includes suction bars configured to enable application and retention of a sufficient suction force to sides of the bag to open and retain the bag during filling. Sealing bars are positioned near the suction bars and are operable to seal the bag closed via application of heat.

Abstract: A modular, scalable prescription dispensing and verification system includes a four-tiered central conveyor, dispensing control system with stored patient orders for creating dispensing and routing itineraries, carriers transporting itineraries and dispensed medications, induction station, pairs of processing stations divided by the conveyor, including automated and manual dispensing, verification, cold chain, and ambient packaging. Crossover conveyors transport carriers between dispensing station pair members for dispensing multiple products per station pair. One conveyor tier returns empty carriers to induction, another transports carriers from each dispensing station to verification, then to packaging, another transports carriers from induction to dispensing, then to additional dispensing, another conveys carriers from induction to dispensing stations.

Abstract: A method and system for distributing pharmaceuticals and packages of pharmaceutical products are described. A wholesaler receives an aggregate order for products that includes an indication of individual patient-orders contained within the aggregate order. The wholesaler retrieves the products from stock and packages them in bundles coinciding with the patient-orders to form pharmacist-ready packages. Indicia are applied to each pharmacist-ready package identifying its associated patient-order. A vendor or pharmacy receives the pharmacist-ready packages, verifies the contents thereof using the indicia, labels each of the products therein as required, reseals the products in the package, and applies a package label associated with a patient for which the patient-order was placed. The package label is disposed to overlie the indicia. The now patient-ready package is provided to the patient. As such, need for stocking, retrieval from stock, and grouping of products by the pharmacy is reduced.

Abstract: A product dispensing system and methods of use are described. The system includes a linear dispensing unit configured to hold a number of products in an equal number of respective channels in a stacked orientation. Single units of the products are dispensed onto dedicated carriers which maintain an orientation of the product units. The carriers are independently moveable and identifiable and are moved to aggregate various product units associated with a single order and to transport the product units to a validation system. The validation system uses a variety of sensors to verify the identity of the product unit and to cross-reference the product identity with the order. A label is applied to the product unit and the product unit is further transported to a packaging system while continuing to maintain an orientation thereof.

Abstract: A poly bubble bag filling machine, seal head, bag magazine, and a carton are described. The filling machine includes the bag magazine which is configured to hold and advance a plurality of pre-formed poly bubble bags as they are retrieved for filling. The carton provides simple handling and replacement of bags in the magazine and enables operation of the magazine while the carton is in place. A bag-transfer carriage transfers bags from the magazine to the seal head. The seal head includes suction bars configured to enable application and retention of a sufficient suction force to sides of the bag to open and retain the bag during filling. Sealing bars are positioned near the suction bars and are operable to seal the bag closed via application of heat.

Abstract: A modular, scalable prescription dispensing and verification system includes a four-tiered central conveyor, dispensing control system with stored patient orders for creating dispensing and routing itineraries, carriers transporting itineraries and dispensed medications, induction station, pairs of processing stations divided by the conveyor, including automated and manual dispensing, verification, cold chain, and ambient packaging. Crossover conveyors transport carriers between dispensing station pair members for dispensing multiple products per station pair. One conveyor tier returns empty carriers to induction, another transports carriers from each dispensing station to verification, then to packaging, another transports carriers from induction to dispensing, then to additional dispensing, another conveys carriers from induction to dispensing stations.

Abstract: An order fulfillment system is described that includes a carton and a mover configured to carry the carton throughout the system. The carton is a preformed, five-sided container with flanges extending outwardly from edges thereof. The mover includes a depression in a top surface thereof that nestably receives the carton therein. The mover may include a vacuum system to aid retention of the carton therein. The mover and carton may include indicia to enable identification and tracking thereof throughout the fulfillment process. A lidding process applies a lid that is adhered to the flanges of the carton and includes identifying indicia thereon. The system provides identification and verification of items placed in the carton and can be easily integrated into existing manual and automated fulfillment systems. A manual system allows a user to manually pick and load cartons and attach a carton lid via an adhesive.

Abstract: A modular, scalable prescription dispensing and verification system includes a four-tiered central conveyor, dispensing control system with stored patient orders for creating dispensing and routing itineraries, carriers transporting itineraries and dispensed medications, induction station, pairs of processing stations divided by the conveyor, including automated and manual dispensing, verification, cold chain, and ambient packaging. Crossover conveyors transport carriers between dispensing station pair members for dispensing multiple products per station pair. One conveyor tier returns empty carriers to induction, another transports carriers from each dispensing station to verification, then to packaging, another transports carriers from induction to dispensing, then to additional dispensing, another conveys carriers from induction to dispensing stations.

Abstract: A carrier for receiving and restraining a container against rotation during an automated filling and capping operation includes an array of modular container housings. A bumper is disposed below the housing and projects outwardly to cushion the carrier against impact. The bumper is supported by a base. Structure extends from the housing through the bumper and into the base to secure the carrier. One housing module includes a recess having container abutment surfaces and angled surfaces at the opening to guide a container into engagement with the abutments. One housing module includes a recess having ribs separated by relief vents to relieve air pressure as a container is loaded into the carrier. One housing module includes a container holder having a pair of upright supports separated by side openings. The bumper and the base each including a weight positioned at a selected location to uphold the filled container.

Abstract: A removable, adjustable product magazine for use in an article dispensing system includes a central support member including a back wall connected to a base, first and second sidewalls, and a follower. The central support and the sidewalls cooperatively define a product compartment having a front opening. The sidewalls include fastener slots for connecting the follower to one of the sidewalls. Advancement of the follower adjusts the depth of the compartment. Each of the sidewalls has front, rear, and bottom flanges for retaining products within the magazine, connecting the sidewalls to the back wall and base. The base and backwall have fastener slots for adjustable connection of the sidewalls, thereby enabling adjustment of the width of the compartment. The sidewall front flanges terminate above the base to provide a product exit port. The back wall includes an ejector port for providing access to an ejector cylinder to expel product units.

Abstract: A system for dispensing product-filled containers in which the containers are filled prior to labeling, so that any container may filled at any dispensing station. The system includes multiple dispensing stations, both manual and automated, disposed adjacent a conveyor. Automated dispensing stations include quantities of products, fillable product containers, and a labeling assembly. Each dispensing station dispenses a predetermined quantity of products into a container and labels the container for transport via an exit conveyor to the main conveyor. Carriers are delivered via the main conveyor into a container carrier queue lane, where a sensor reads the RFID before a filled, labeled container is deposited into the carrier. A sensor reads the label bar code and transmits the bar code and RFID information to the computer database, mating the carrier with the filled container. System software load balances the components of an order by routing them to different dispensing stations.

Abstract: A system for processing a continuous web of envelope stock includes a web aligner, infeed nip including a load cell, rotary cutter, gummer, patch applicator, buffer, and control system. Gummer nozzles are actuated to apply patterns of adhesive to the moving web in surrounding relation to window apertures. A method for controlling the web output rate from the system includes receiving at the control system an input web tension indicator from the nip load cell, receiving an output web tension indicator from a transducer at system output, comparing the received indicators and transmitting a control signal to actuate a roller assembly between the infeed nip and the transducer to increase or decrease speed to adjust web tension. The control system also transmits a web input speed control or stop signal based on the calculated capacity percentage of web accumulated in the buffer, which is determined with reference to a threshold value.

Abstract: A universal escapement is provided that is configured to receive inventory products of different shapes from a dispensing system carrier unit in substantially the same orientation, and to read informational indicia on the inventory product. The escapement includes a slide plate having an integral glass portion, a reader disposed behind the glass portion to read indicia on the inventory products and scan images of the inventory products before labeling, a plurality of imaging devices configured to read informational indicia on the sides and ends of the products, and an imaging device configured to read informational indicia on a label after it is applied to the inventory product. The escapement includes a shuttle assembly having a plurality of imaging devices configured to read information indicia on the bottom of the inventory products. The escapement also includes first and second guide members movably disposed for receiving inventory products of various sizes therebetween.

Abstract: An automated dispenser receives a canister of small objects secured atop the dispenser using a bar-code matched gate operated by a central controller. A hopper below the gate directs small quantities of objects into a charge block which urges them into a circular counter and atop a movable plate forming the bottom of the counter. The plate bears slots around its perimeter adjacent the cylindrical walls of the counter. The central controller operates a servo motor to rotate the plate in measured increments, urging a precise count of objects into a port through which they fall one at a time into a receptacle. Means on the cylinder walls orients objects so that only a single one at a time may fall into each slot, thereby preventing overfilling. An exit sensor counts the objects as they fall to verify quantity and guard against under-filling.

Abstract: A pneumatic container transport system conveys specialized, cylindrical containers between stations within an automated container filling system. Low-pressure, high-velocity air moving through plastic tubing propels the containers through switching gates, air impellers and deceleration devices from one station to another. Annular ridges around the circumference of the containers minimize contact with the inside tube walls and deter scuffing of paper labels which carry machine readable indicia upon which the container filling system relies for directing the containers. The air impellers include at least one aperture for adjusting the air pressure and velocity. Actuator-operated gates in the tubing system respond to control signals from management software to direct each container to its next station. At selected stations, decelerators slow the containers upon arrival to cushion their impact upon arrival and to protect the contents from damage due to jarring.

Abstract: A linear dispensing system is provided that includes a plurality of channels, a pair of parallel rails, a plurality of carriers and a plurality of linear motor modules. The channels are configured to hold inventory products at an orientation. The pair of parallel rails is disposed at a bottom portion of the channels. The carriers are slidably disposed on the rails and have a conveyor unit configured to pick the inventory product from the channels while substantially maintaining the same geometric orientation as in the channel. The linear motor modules are disposed between the parallel rails and aligned end to end. The linear motor modules are coupled with the carriers and configured to pass the carriers to an adjacent linear motor module. Each carrier delivers a plurality of selected products of varying shapes to a universal escapement structure where the products are labeled, imaged, verified and dispensed.

Abstract: A multi-pharmaceutical dispensing station includes a circular platform around which a plurality of individual dispensers is arrayed at a convenient loading height. Each dispenser accepts a single bulk canister containing one pharmaceutical. Cylindrical, empty prescription containers carry labels bearing indicia of the patient and pharmaceutical to be dispensed into each container. Sensors detect the indicia and direct the containers to the proper dispenser which fills them with the type and quantity of a pharmaceutical according to the indicia. Incident containers first drop into a dispersion wheel which translates them around the circular station and aligns them with a vertical chute leading to the correct dispenser. After filling, the containers are urged onto a moving, circular table which conveys them to automatic closing and sealing apparatus. Once closed and sealed, the containers exit the dispenser station through pneumatic tubing which conveys them to verification, sorting and shipping stages.

Abstract: Cylindrical prescription containers are propelled through a pneumatic transport system at high speeds by low pressure, high-velocity air. Upon arrival at destination stations within the transport system, curvilinear decelerators slow them by directing them through a plurality of curved paths where they dissipate momentum. Once slowed, the containers are deposited upon a moving conveyor to be staged into the next processing station at an even pace. The decelerators comprise curved vanes surrounding the container path, the vanes being held in a fixed, curvilinear relation to each other and the container by a series of yokes surrounding and engaging the vanes. The conveyor is driven by a servo motor controllable by the transport system to pace containers as needed by the next processing station.

Abstract: A removable, adjustable product magazine for use in an article dispensing system includes a central support member including a back wall connected to a base, first and second sidewalls, and a follower. The central support and the sidewalls cooperatively define a product compartment having a front opening. The sidewalls include fastener slots for connecting the follower to one of the sidewalls. Advancement of the follower adjusts the depth of the compartment. Each of the sidewalls has front, rear, and bottom flanges for retaining products within the magazine, connecting the sidewalls to the back wall and base. The base and backwall have fastener slots for adjustable connection of the sidewalls, thereby enabling adjustment of the width of the compartment. The sidewall front flanges terminate above the base to provide a product exit port. The back wall includes an ejector port for providing access to an ejector cylinder to expel product units.

Abstract: A system for dispensing product-filled containers in which the containers are filled prior to labeling, so that any container may filled at any dispensing station. The system includes multiple dispensing stations, both manual and automated, disposed adjacent a conveyor. Automated dispensing stations include quantities of products, fillable product containers, and a labeling assembly. Each dispensing station dispenses a predetermined quantity of products into a container and labels the container for transport via an exit conveyor to the main conveyor. Carriers are delivered via the main conveyor into a container carrier queue lane, where a sensor reads the RFID before a filled, labeled container is deposited into the carrier. A sensor reads the label bar code and transmits the bar code and RFID information to the computer database, mating the carrier with the filled container. System software load balances the components of an order by routing them to different dispensing stations.