Abstract: A liner string for a well has a liner hanger assembly at an upper portion of the liner string. A profile sub is located at a bottom portion of the liner string. A bottom hole assembly is latched to the profile sub. The operator lowers the liner string into the well with a drill pipe string and rotates the drill pipe string to rotate the drill bit to deepen the well. At a selected depth, the operator releases the bottom hole assembly from the profile sub and reverse circulates drilling fluid from a liner annulus surrounding the liner string, pumping the bottom hole assembly up the liner string. When the bottom hole assembly reaches the lower end of the drill pipe string, it latches to a catcher tool located at the lower end of the drill pipe string. The operator moves the liner hanger assembly into setting engagement with the casing string, releases the drill pipe string from the liner string, and retrieves the drill pipe string along with the bottom hole assembly.

Abstract: A centralizer for installing on a metal pipe. The centralizer includes a generally tubular body having a central opening sufficiently large to allow insertion therethrough of a pipe having an external diameter; a sidewall of substantially uniform thickness including an inner-facing surface directed to the central opening and an outer-facing surface onto which are formed a plurality of outwardly protruding ribs by hydroforming the sidewall.

Abstract: A wireline entry sub includes a body having an upper end, a lower end and a longitudinal, center axis therebetween. The body is adapted for connection below a top drive to a wellbore string of tubulars. A slot on the body has a depth from a body outer surface to at least the longitudinal center axis for receiving a sheave. A wireline entry port extends through the body from the slot to the lower end. The lower end of the wireline entry sub is adapted to be secured to the string of tubulars, with the weight of the tubulars passing through the wireline entry sub.

Abstract: An underreamer for earth boring operations has a tubular body with a passage extending through it. Arms are pivotally mounted to the body and movable between retracted and extended positions. An actuator mandrel, located within the passage in the body, pushes the arms outward when drilling fluid is pumped downward in the drill string. Ports are located in the sidewall of the body and in the actuator mandrel. The ports align with each other when the mandrel moves to its downstream position. The ports divert a portion of the drilling fluid out to jet it across the cutting elements on the arms. The remaining portion of the drilling fluid passes downward to the drill bit and out nozzles of the drill bit.

Abstract: During casing-while-drilling, drilling fluid is pumped through a conduit leading to a flow passage a casing string gripper and down the casing string. A bottom hole assembly is mounted at a lower end of the casing string for drilling a wellbore. The bottom hole assembly is retrieved by mounting a circulation sub to the casing string below the casing string gripper, the circulation sub having a lateral outlet. A return flow line is connected from the outlet to the circulation system. The operator flows fluid downward in an annulus of the casing string and back up the casing string, causing the bottom hole assembly to move upward. The fluid flowing back up the casing string is diverted through the outlet in the circulation sub to the circulation system without passing through the flow passage in the casing string gripper.

Abstract: A safety valve has a body with a passage extending through it that intersected by a chamber and inclined guide surfaces located in the chamber. A single slab gate with an aperture has ramp surfaces on one side. When moving from the open position to the closed position, the ramp surfaces slide onto the guide surfaces and push the gate into sealing engagement with a side of the chamber to block the passage. The safety valve is particularly useful during a casing-while-drilling operation wherein it is mounted to the upper end of the casing when the casing gripper and top drive are disconnected from the casing string.

Abstract: A method for selecting a drilling motor for rotating a drill bit relative to a drill string made up of casing accounts for a tendency for the casing to elongate as the internal pressure increases. The increase in pressure in the casing string increases the weight on the drill bit, the amount of which may be calculated based on the size and type of the string of casing. The ratio of bit torque over the weight on the bit may be assumed to be a constant number based on empirical measurements or a theoretical model. The increase in the weight on the drill bit can be expressed in terms of the bit torque versus the casing pressure, which is a linear slope. This linear slope may be compared to the delivery torque of candidate motors.

Abstract: A device for handling well pipe includes a mandrel including an upper end, a lower end and a long axis extending between through the upper end and the lower end. The mandrel secures to a top drive of a drilling rig. A threaded collar is located on an outer surface of the mandrel to loosely engage threads of a well pipe. An annular force generating assembly is carried on the mandrel and positioned between the upper end and the threaded collar. The force generating assembly applies a load to an upper end of the well pipe along the long axis, enabling torque to be transmitted between the threaded collar and the well pipe. The force generating assembly may be cams or a hydraulic piston.

Abstract: An installation system for installing a liner in a well includes drilling while simultaneously running the liner. A string of drill pipe with a bottom hole assembly including a drill bit on a lower end is lowered into the liner while the liner is suspended at the rig floor. The bottom hole assembly engages a lower sub of the liner for torque transmission. A running tool secured to the drill pipe engages the upper sub such that the running tool supports the weight of the liner and transmits torque. The drill pipe and liner are rotated to drill deeper into the wellbore. The liner hanger can be set to engage the casing, then released and reset at a different point.

Abstract: A bottom hole assembly in a casing-while-drilling operation is retrieved by displacing the fluid in the casing string with a less dense fluid than the fluid in the annulus. The bottom hole assembly moves upward in the casing string in response to an upward force due to the different densities of fluid in the casing string and in the annulus. Displaced fluid flows out of the casing string and through a restrictive orifice of a choke. The flow area of the orifice is varied as the bottom hole assembly moves upward to control the rate at which the bottom hole assembly moves upward.

Abstract: A method for reverse circulating a tool upwardly through a wellbore, the method including: providing a manipulator tool including an upper end and a lower end, conveying the manipulator tool down hole to a position adjacent a downhole tool, using the manipulator tool to manipulate the downhole tool, and reversing fluid flow through the well to create a pressure differential about at least one of the manipulator tool and the downhole tool such that the at least one of the manipulator tool and the downhole tool is lifted upwardly through the wellbore. A manipulator tool for use in a reverse circulating method is also described as are a tool catcher, a tool catching assembly and a tool catching method.

Abstract: An earth boring bit assembly has a tubular mandrel carried by a casing shoe at the lower end of a string of casing. The casing shoe has stabilizer blades spaced circumferentially apart from each other. A cutter arm seat is formed on the leading edge of each blade at a lower end of the casing shoe. Windows are formed in and spaced circumferentially around the mandrel. A cutter arm is pivotally mounted within each window of the mandrel and movable from an extended position located within one of the cutter arm seats to a recessed position within its window. The cutter arm seats support the cutter arms for torque and axial weight. A sleeve inside the mandrel prevents the cutter arms from pivoting to a recessed position until the sleeve is moved to a released position.

Abstract: A tubular handling torque multiplier includes a torque input end for connection to the quill of a top drive, a torque output end for connection at least indirectly to a well tubular joint to be driven to rotate, gears for adjusting the torque output from the torque output end from that torque input at the torque input end, an axial support between the torque input end and the torque output end to allow axial stress to be communicated from the torque output end to the torque input end and a fluid circulating path open between the torque input end and the torque output end.

Abstract: A pipe handling device for mounting to use with a top drive and possibly a pipe engaging apparatus, includes a link arm having a first end pivotally connectable to move with the top drive and an outboard end pivotally connectable to a pipe elevator segment, and a drive system to drive the outboard end of the link arm at least between a lower position and a raised position. A pipe handling system and method are also described.

Abstract: An underreamer earth-boring tool is connected to a bottom hole assembly for casing drilling applications. The underreamer has a tubular body with a longitudinal axis. Arms are pivotally mounted to the body and movable between retracted and extended positions. An array of cutting elements is mounted to each of the arms. Each of the arrays is swept back so that the cutting elements farther from the axis than others rotationally lag the others.

Abstract: A cement float collar can be positioned downhole and used in a wellbore completion operation after drilling a wellbore with casing. The cement float collar is made for pumping downhole and into engagement with a groove formed in the casing, called the profile nipple. As such, no restriction is needed in the casing for accepting or latching the float collar and the portion of casing including the groove can be installed at the start of the drilling operation. In addition, the profile nipple can be used to engage other drilling tools and, therefore, can already be in placed when the final well depth (TD) is reached.

Abstract: A wall casing cement plug assembly includes a receptacle with an axial passage. The receptacle is pumped to a lower end of the casing string and locked in place. The receptacle has a casing seal that engages the string of casing and a retainer mechanism on its exterior that engages a profile in the string of casing. Cement is pumped through the receptacle by rupturing a blocking device in the axial passage of the receptacle. A wiper plug is pumped down the string casing. The wiper plug has a prong on its lower end that stabs into the axial passage of the receptacle. A latch located in the lower portion of the receptacle locks the wiper plug to the body.

Abstract: A pipe handling assembly includes: a pipe engaging apparatus including a pipe gripping mechanism connectable to a top drive such that the top drive transmits rotational movement and axial movement to the pipe gripping mechanism; a pipe handling device for mounting onto the pipe engaging apparatus, the pipe handling device including a link hanger mounted on the pipe engaging apparatus, a link arm having a first end pivotally connectable to the link hanger and an outboard end selected to carry a pipe into a position to be gripped by the pipe engaging apparatus; a bearing for isolating rotational movement to the pipe gripping mechanism from the link hanger; and a connection for rigidly connecting the link hanger to the pipe engaging apparatus during operation of the pipe handling assembly, the connection selected to substantially prevent the link hanger from rotating with the pipe gripping mechanism should the bearing seize.

Abstract: A method of installing a drilling tool at a lower end of a string of casing suspended in a borehole employs a setting tool run by wireline. The setting tool is latched to a drilling tool connected a drill lock assembly. After landing in a profile sub at the lower end of the casing, fluid pressure is applied to the interior of the string of casing to actuate the setting tool. The setting tool moves to latch the drill lock assembly to the sub so that torque may be transmitted between the profile sub and the drill lock assembly. The setting tool movement also releases the setting tool from the drill lock assembly for retrieval.

Abstract: A wireline entry sub includes a body for connection with a wellbore string of tubulars. An opening on the body extends a depth from a body outer surface to at least the longitudinal center axis. A wireline passage extends though the body from the opening to a lower end. A wireline pulling device is mounted on the sub body to apply pulling force to a wireline. The wireline pulling device ma be driven by a motor mounted on the wireline cut sub or by a to drive of a drilling rig.