Patents Assigned to Tesla Nanocoatings, Inc.
  • Patent number: 11351571
    Abstract: An anticorrosive coating includes a first curable liquid layer to the associated substrate, the first layer having a thickness of at least about 100 micrometers, wherein the first layer includes at least one polymer or at least one monomer, quasi-one-dimensional particles or quasi-two-dimensional particles, sacrificial metal particles, and a solvent, wherein a percolation threshold of the particles is not reached in the presence of the solvent, wherein the percolation threshold of the particles is reached when between about 1% and about 20% of the solvent evaporates, applying a second curable liquid layer having a thickness of at least 100 micrometers on the top of the first layer after the percolation threshold of the particles is reached and viscosity of the first layer increases more than 50%, and allowing the first layer and the second layer to cure simultaneously.
    Type: Grant
    Filed: May 10, 2021
    Date of Patent: June 7, 2022
    Assignee: TESLA NANOCOATINGS, INC.
    Inventors: Jorma Virtanen, Joshua Armstrong, Todd Hawkins
  • Patent number: 11242463
    Abstract: A self-stratifying anticorrosive coating is described herein, including a zinc-rich epoxy, a curing agent chosen from the group consisting of amines, thiols, phenols, and carboxylic anhydrides, a binding agent chosen from the group consisting of aminoalkyl dialkoxysilane, dimethoxysilane, and aminoalkyl trialkoxysilane, a graphitic material, a solvent, a water scavenger, and a moisture-cured siloxane.
    Type: Grant
    Filed: May 28, 2021
    Date of Patent: February 8, 2022
    Assignee: Tesla Nanocoatings, Inc.
    Inventors: Jorma Virtanen, Theodore Hammer
  • Patent number: 11090687
    Abstract: A method of providing an anticorrosive coating includes applying a first curable liquid layer to the associated substrate, the first layer having a thickness of at least about 100 micrometers, wherein the first layer includes at least one polymer or at least one monomer, quasi-one-dimensional particles or quasi-two-dimensional particles, sacrificial metal particles, and a solvent, wherein a percolation threshold of the particles is not reached in the presence of the solvent, wherein the percolation threshold of the particles is reached when between about 1% and about 20% of the solvent evaporates, applying a second curable liquid layer having a thickness of at least 100 micrometers on the top of the first layer after the percolation threshold of the particles is reached and viscosity of the first layer increases more than 50%, and allowing the first layer and the second layer to cure simultaneously.
    Type: Grant
    Filed: March 10, 2020
    Date of Patent: August 17, 2021
    Assignee: Tesla Nanocoatings, Inc.
    Inventors: Jorma Virtanen, Joshua Armstrong, Todd Hawkins
  • Patent number: 11021614
    Abstract: A self-stratifying anticorrosive coating is described herein, including a zinc-rich epoxy, a curing agent chosen from the group consisting of amines, thiols, phenols, and carboxylic anhydrides, a binding agent chosen from the group consisting of aminoalkyl dialkoxysilane, dimethoxysilane, and aminoalkyl trialkoxysilane, a graphitic material, a solvent, and a water scavenge.
    Type: Grant
    Filed: March 10, 2020
    Date of Patent: June 1, 2021
    Assignee: Tesla Nanocoatings, Inc.
    Inventors: Jorma Virtanen, Theodore Hammer
  • Patent number: 10781317
    Abstract: A corrosion resistant material is described including a substrate, a first material including less than about 90% of an amino group or epoxy group, between about 0.05% and about 50% siloxane, between about 5% and about 80% nanoparticles, microparticles, or macroparticles, and between about 0.1% and about 5% of a first functionalized graphitic material, a second material including less than about 90% of a silyl group, between about 0.05% and about 50% siloxane, between about 5% and about 80% nanoparticles, microparticles, or macroparticles, and between about 0.1% and about 5% of a second functionalized graphitic material, and a third material including less than about 90% of an amino group or epoxy group and a silyl group, between about 0.05% and about 50% siloxane, between about 5% and about 80% nanoparticles, microparticles, or macroparticles, and between about 0.1% and about 5% of a third functionalized graphitic material.
    Type: Grant
    Filed: June 17, 2019
    Date of Patent: September 22, 2020
    Assignee: Tesla NanoCoatings, Inc.
    Inventor: Jorma Virtanen
  • Patent number: 10570295
    Abstract: A coating is described herein, including a material chosen from the group consisting of rubber, ceramic, metal, concrete, epoxy, polyurethane, and polyurea, a first carbon nanotube (FCN) filled with a first healing agent, wherein the first carbon nanotube has first and second ends, wherein a first FCN end cap is closed on the first end of the FCN and a second FCN end cap is closed on the second end of the FCN, and a second carbon nanotube (SCN) filled with a second healing agent, wherein the second carbon nanotube has first and second ends, wherein a first SCN end cap is closed on the first end of the SCN and a second SCN end cap is closed on the second end of the SCN, wherein the first and second carbon nanotubes are mixed in the material, wherein the end caps are removable by a hydrolysis reaction.
    Type: Grant
    Filed: June 24, 2019
    Date of Patent: February 25, 2020
    Assignee: Tesla Nanocoatings, Inc.
    Inventor: Jorma Antero Virtanen
  • Patent number: 10570296
    Abstract: A self-healing polymer is described herein, including a first carbon nanotube filled with at least a first healing agent, wherein the first carbon nanotube has first and second ends, wherein a first end cap is closed on the first end of the first carbon nanotube and a second end cap is closed on the second end of the first carbon nanotube, and a second carbon nanotube filled with at least a second healing agent, wherein the second carbon nanotube has first and second ends, wherein a first end cap is closed on the first end of the second carbon nanotube and a second end cap is closed on the second end of the second carbon nanotube.
    Type: Grant
    Filed: June 24, 2019
    Date of Patent: February 25, 2020
    Assignee: Tesla Nanocoatings, Inc.
    Inventor: Jorma Antero Virtanen
  • Patent number: 10364359
    Abstract: A self-healing polymer is described herein, including a first carbon nanotube filled with at least a first healing agent, wherein the first carbon nanotube has first and second ends, wherein a first end cap is closed on the first end of the first carbon nanotube and a second end cap is closed on the second end of the first carbon nanotube, and a second carbon nanotube filled with at least a second healing agent, wherein the second carbon nanotube has first and second ends, wherein a first end cap is closed on the first end of the second carbon nanotube and a second end cap is closed on the second end of the second carbon nanotube.
    Type: Grant
    Filed: November 2, 2018
    Date of Patent: July 30, 2019
    Assignee: Tesla NanoCoatings, Inc.
    Inventor: Jorma Antero Virtanen
  • Patent number: 10329436
    Abstract: A self-healing polymer is described herein, including a first carbon nanotube filled with at least a first healing agent, wherein the first carbon nanotube has first and second ends, wherein a first end cap is closed on the first end of the first carbon nanotube and a second end cap is closed on the second end of the first carbon nanotube, and a second carbon nanotube filled with at least a second healing agent, wherein the second carbon nanotube has first and second ends, wherein a first end cap is closed on the first end of the second carbon nanotube and a second end cap is closed on the second end of the second carbon nanotube.
    Type: Grant
    Filed: May 30, 2018
    Date of Patent: June 25, 2019
    Assignee: Tesla NanoCoatings, Inc.
    Inventor: Jorma Antero Virtanen
  • Patent number: 10323152
    Abstract: One or more techniques are disclosed for a method for functionalized a graphitic material comprising the steps of: 1) providing a graphitic material; 2) providing a first molecule comprising a first group, a spacer, and a second group; 3) providing a second molecule comprising a third group, a spacer, and a fourth group, wherein the third group is a different group from the first group; and 4) bonding the first molecule and the second molecule to the graphitic material. Also disclosed is a tunable material composition comprising the functionalized carbon nanotubes or functionalized graphene prepared by the methods described herein.
    Type: Grant
    Filed: July 6, 2018
    Date of Patent: June 18, 2019
    Assignee: Tesla NanoCoatings, Inc.
    Inventor: Jorma A. Virtanen
  • Patent number: 10167398
    Abstract: This invention pertains to a composition that can be used to heal cracks in plastics and other substrates. In the present invention, a composition comprising nanotubes, healing agent(s), and end caps for the nanotubes may be used to heal crack(s) as they begin to occur. With the composition, the healing agent(s) are contained within the nanotubes, and a reaction releases the healing agent(s) after the end caps can be removed from the nanotubes. This invention also includes a method of preparing a composition for healing cracks in plastics and other substrates. For this method, the healing agent(s) are filled inside of the nanotubes, and then end caps are bound onto the ends of the nanotubes. After a reaction occurs to remove the end caps and release the healing agent(s), the cracks within the substrate may then be healed.
    Type: Grant
    Filed: March 28, 2018
    Date of Patent: January 1, 2019
    Assignee: Tesla NanoCoatings, Inc.
    Inventor: Jorma Antero Virtanen
  • Publication number: 20180319996
    Abstract: One or more techniques are disclosed for a method for functionalized a graphitic material comprising the steps of: 1) providing a graphitic material; 2) providing a first molecule comprising a first group, a spacer, and a second group; 3) providing a second molecule comprising a third group, a spacer, and a fourth group, wherein the third group is a different group from the first group; and 4) bonding the first molecule and the second molecule to the graphitic material. Also disclosed is a tunable material composition comprising the functionalized carbon nanotubes or functionalized graphene prepared by the methods described herein.
    Type: Application
    Filed: July 6, 2018
    Publication date: November 8, 2018
    Applicant: Tesla Nanocoatings, Inc
    Inventor: Jorma A. Virtanen
  • Patent number: 10074454
    Abstract: The composition described herein for the prevention of corrosion comprises: sacrificial metal particles more noble than a metal substrate to which the composition contacts; carbonaceous material that can form electrical contact between the sacrificial metal particles; and means for providing an anticorrosion coating material for the metal substrate. The composition can form a coating on a metal substrate surface. A method for applying the composition for the prevention of corrosion is also described herein.
    Type: Grant
    Filed: March 28, 2018
    Date of Patent: September 11, 2018
    Assignee: Tesla NanoCoatings, Inc.
    Inventors: Jorma Antero Virtanen, Todd Hawkins
  • Patent number: 10017649
    Abstract: One or more techniques are disclosed for a method for functionalized a graphitic material comprising the steps of: 1) providing a graphitic material; 2) providing a first molecule comprising a first group, a spacer, and a second group; 3) providing a second molecule comprising a third group, a spacer, and a fourth group, wherein the third group is a different group from the first group; and 4) bonding the first molecule and the second molecule to the graphitic material. Also disclosed is a tunable material composition comprising the functionalized carbon nanotubes or functionalized graphene prepared by the methods described herein.
    Type: Grant
    Filed: May 25, 2017
    Date of Patent: July 10, 2018
    Assignee: Tesla NanoCoatings, Inc.
    Inventor: Jorma A. Virtanen
  • Patent number: 9982145
    Abstract: This invention pertains to a composition that can be used to heal cracks in plastics and other substrates. In the present invention, a composition comprising nanotubes, healing agent(s), and end caps for the nanotubes may be used to heal crack(s) as they begin to occur. With the composition, the healing agent(s) are contained within the nanotubes, and a reaction releases the healing agent(s) after the end caps can be removed from the nanotubes. This invention also includes a method of preparing a composition for healing cracks in plastics and other substrates. For this method, the healing agent(s) are filled inside of the nanotubes, and then end caps are bound onto the ends of the nanotubes. After a reaction occurs to remove the end caps and release the healing agent(s), the cracks within the substrate may then be healed.
    Type: Grant
    Filed: March 15, 2016
    Date of Patent: May 29, 2018
    Assignee: Tesla Nanocoatings, Inc.
    Inventor: Jorma Antero Virtanen
  • Patent number: 9953739
    Abstract: The composition described herein for the prevention of corrosion comprises: sacrificial metal particles more noble than a metal substrate to which the composition contacts; carbonaceous material that can form electrical contact between the sacrificial metal particles; and means for providing an anticorrosion coating material for the metal substrate. The composition can form a coating on a metal substrate surface. A method for applying the composition for the prevention of corrosion is also described herein.
    Type: Grant
    Filed: August 31, 2012
    Date of Patent: April 24, 2018
    Assignee: Tesla Nanocoatings, Inc.
    Inventors: Jorma Antero Virtanen, Todd Hawkins
  • Patent number: 9879141
    Abstract: One or more techniques are disclosed for a method for functionalized a graphitic material comprising the steps of: 1) providing a graphitic material; 2) providing a first molecule comprising a first group, a spacer, and a second group; 3) providing a second molecule comprising a third group, a spacer, and a fourth group, wherein the third group is a different group from the first group; and 4) bonding the first molecule and the second molecule to the graphitic material. Also disclosed is a tunable material composition comprising the functionalized carbon nanotubes or functionalized graphene prepared by the methods described herein.
    Type: Grant
    Filed: May 25, 2017
    Date of Patent: January 30, 2018
    Assignee: Tesla Nanocoatings, Inc.
    Inventor: Jorma A. Virtanen
  • Patent number: 9873800
    Abstract: One or more techniques are disclosed for a method for functionalized a graphitic material comprising the steps of: 1) providing a graphitic material; 2) providing a first molecule comprising a first group, a spacer, and a second group; 3) providing a second molecule comprising a third group, a spacer, and a fourth group, wherein said third group is a different group from said first group; and 4) bonding the first molecule and the second molecule to the graphitic material. Also disclosed is a tunable material composition comprising the functionalized carbon nanotubes or functionalized graphene prepared by the methods described herein.
    Type: Grant
    Filed: May 25, 2017
    Date of Patent: January 23, 2018
    Assignee: Tesla Nanocoatings, Inc.
    Inventor: Jorma A. Virtanen
  • Publication number: 20170321066
    Abstract: One or more techniques are disclosed for a method for functionalized a graphitic material comprising the steps of: 1) providing a graphitic material; 2) providing a first molecule comprising a first group, a spacer, and a second group; 3) providing a second molecule comprising a third group, a spacer, and a fourth group, wherein the third group is a different group from the first group; and 4) bonding the first molecule and the second molecule to the graphitic material. Also disclosed is a tunable material composition comprising the functionalized carbon nanotubes or functionalized graphene prepared by the methods described herein.
    Type: Application
    Filed: May 25, 2017
    Publication date: November 9, 2017
    Applicant: TESLA NANOCOATINGS, INC.
    Inventor: JORMA A. VIRTANEN
  • Patent number: 9764957
    Abstract: One or more techniques are disclosed for a method of functionalizing graphitic material, comprising the steps of: 1) providing a graphitic material; 2) cutting the graphitic material; 3) providing a catalyst comprising at least one catalyst of a metal atom, metal cation, metal alcoholates, metal alkanoates, metal sulfonates, and metal powder; 4) providing a reagent; 5) binding the catalyst to the reagent; 6) binding the reagent to the graphitic material; and 7) recovering the catalyst. Also disclosed is a composition prepared from the methods described herein.
    Type: Grant
    Filed: April 30, 2013
    Date of Patent: September 19, 2017
    Assignee: TESLA NANOCOATINGS, INC.
    Inventor: Jorma Virtanen