Patents Assigned to Tessera, Inc
  • Patent number: 9362203
    Abstract: A method of fabricating a semiconductor assembly can include providing a semiconductor element having a front surface, a rear surface, and a plurality of conductive pads, forming at least one hole extending at least through a respective one of the conductive pads by processing applied to the respective conductive pad from above the front surface, forming an opening extending from the rear surface at least partially through a thickness of the semiconductor element, such that the at least one hole and the opening meet at a location between the front and rear surfaces, and forming at least one conductive element exposed at the rear surface for electrical connection to an external device, the at least one conductive element extending within the at least one hole and at least into the opening, the conductive element being electrically connected with the respective conductive pad.
    Type: Grant
    Filed: September 27, 2014
    Date of Patent: June 7, 2016
    Assignee: Tessera, Inc.
    Inventors: Vage Oganesian, Belgacem Haba, Ilyas Mohammed, Craig Mitchell, Piyush Savalia
  • Patent number: 9355901
    Abstract: A method of forming a conductive element on a substrate and the resulting assembly are provided. The method includes forming a groove in a sacrificial layer overlying a dielectric region disposed on a substrate. The groove preferably extends along a sloped surface of the substrate. The sacrificial layer is preferably removed by a non-photolithographic method, such as ablating with a laser, mechanical milling, or sandblasting. A conductive element is formed in the groove. The grooves may be formed. The grooves and conductive elements may be formed along any surface of the substrate, including within trenches and vias formed therein, and may connect to conductive pads on the front and/or rear surface of the substrate. The conductive elements are preferably formed by plating and may or may not conform to the surface of the substrate.
    Type: Grant
    Filed: April 14, 2015
    Date of Patent: May 31, 2016
    Assignee: Tessera, Inc.
    Inventors: Vage Oganesian, Belgacem Haba, Ilyas Mohammed, Craig Mitchell, Piyush Savalia
  • Patent number: 9355959
    Abstract: A structure including a first semiconductor chip with front and rear surfaces and a cavity in the rear surface. A second semiconductor chip is mounted within the cavity. The first chip may have vias extending from the cavity to the front surface and via conductors within these vias serving to connect the additional microelectronic element to the active elements of the first chip. The structure may have a volume comparable to that of the first chip alone and yet provide the functionality of a multi-chip assembly. A composite chip incorporating a body and a layer of semiconductor material mounted on a front surface of the body similarly may have a cavity extending into the body from the rear surface and may have an additional microelectronic element mounted in such cavity.
    Type: Grant
    Filed: December 2, 2013
    Date of Patent: May 31, 2016
    Assignee: Tessera, Inc.
    Inventors: Vage Oganesian, Ilyas Mohammed, Craig Mitchell, Belgacem Haba, Piyush Savalia
  • Patent number: 9355948
    Abstract: A microelectronic unit includes a semiconductor element consisting essentially of semiconductor material and having a front surface, a rear surface, a plurality of active semiconductor devices adjacent the front surface, a plurality of conductive pads exposed at the front surface, and an opening extending through the semiconductor element. At least one of the conductive pads can at least partially overlie the opening and can be electrically connected with at least one of the active semiconductor devices. The microelectronic unit can also include a first conductive element exposed at the rear surface for connection with an external component, the first conductive element extending through the opening and electrically connected with the at least one conductive pad, and a second conductive element extending through the opening and insulated from the first conductive element. The at least one conductive pad can overlie a peripheral edge of the second conductive element.
    Type: Grant
    Filed: July 24, 2014
    Date of Patent: May 31, 2016
    Assignee: Tessera, Inc.
    Inventors: Vage Oganesian, Belgacem Haba, Ilyas Mohammed, Craig Mitchell, Piyush Savalia
  • Patent number: 9349672
    Abstract: A microelectronic package includes a lower unit having a lower unit substrate with conductive features and a top and bottom surface. The lower unit includes one or more lower unit chips overly/ing the top surface of the lower unit substrate that are electrically connected to the conductive features of the lower unit substrate. The microelectronic package also includes an upper unit including an upper unit substrate having conductive features, top and bottom surfaces and a hole extending between such top and bottom surfaces. The upper unit further includes one or more upper unit chips overlying the top surface of the upper unit substrate and electrically connected to the conductive features of the upper unit substrate by connections extending within the hole. The upper unit may include an upper unit encapsulant that covers the connections of the upper unit and the one or more upper unit chips.
    Type: Grant
    Filed: October 26, 2012
    Date of Patent: May 24, 2016
    Assignee: Tessera, Inc.
    Inventors: Ilyas Mohammed, Belgacem Haba, Sean Moran, Wei-Shun Wang, Ellis Chau, Christopher Wade
  • Patent number: 9337165
    Abstract: The present disclosure is directed to a method for making a microelectronic package that includes assembling a microelectronic unit with a substrate, and electrically connecting redistribution contacts on the microelectronic unit and terminals on the substrate with a conductive matrix material extending within at least one opening extending through the substrate.
    Type: Grant
    Filed: October 28, 2014
    Date of Patent: May 10, 2016
    Assignee: Tessera, Inc.
    Inventors: Hiroaki Sato, Kiyoaki Hashimoto, Yoshikuni Nakadaira, Norihito Masuda, Belgacem Haba, Ilyas Mohammed, Philip Damberg
  • Patent number: 9324681
    Abstract: A method for making a microelectronic package includes the steps of providing a microelectronic assembly that further includes a substrate with a plurality of conductive elements thereon, a carrier, and a plurality of substantially rigid metal elements extending from the carrier and joined to the conductive elements; and removing the carrier from the microelectronic assembly to expose contact surfaces of the respective ones of the plurality of metal elements remote from the first conductive pads.
    Type: Grant
    Filed: September 26, 2014
    Date of Patent: April 26, 2016
    Assignee: Tessera, Inc.
    Inventors: Belgacem Haba, Ilyas Mohammed
  • Patent number: 9318385
    Abstract: Methods and apparatus for forming a semiconductor device are provided which may include any number of features. One feature is a method of forming an interconnect structure that results in the interconnect structure having a co-planar or flat top surface. Another feature is a method of forming an interconnect structure that results in the interconnect structure having a surface that is angled upwards greater than zero with respect to a top surface of the substrate. The interconnect structure can comprise a damascene structure, such as a single or dual damascene structure, or alternatively, can comprise a silicon-through via (TSV) structure.
    Type: Grant
    Filed: July 30, 2015
    Date of Patent: April 19, 2016
    Assignee: Tessera, Inc.
    Inventors: Cyprian Uzoh, Vage Oganesian, Ilyas Mohammed
  • Patent number: 9318460
    Abstract: An interconnection substrate includes a plurality of electrically conductive elements of at least one wiring layer defining first and second lateral directions. Electrically conductive projections for bonding to electrically conductive contacts of at least one component external to the substrate, extend from the conductive elements above the at least one wiring layer. The conductive projections have end portions remote from the conductive elements and neck portions between the conductive elements and the end portions. The end portions have lower surfaces extending outwardly from the neck portions in at least one of the lateral directions. The substrate further includes a dielectric layer overlying the conductive elements and extending upwardly along the neck portions at least to the lower surfaces. At least portions of the dielectric layer between the conductive projections are recessed below a height of the lower surfaces.
    Type: Grant
    Filed: October 14, 2014
    Date of Patent: April 19, 2016
    Assignee: Tessera, Inc.
    Inventors: Kazuo Sakuma, Philip Damberg, Belgacem Haba
  • Patent number: 9312244
    Abstract: A microelectronic package can include a substrate having first and second opposed surfaces, and first and second microelectronic elements having front surfaces facing the first surface. The substrate can have a plurality of substrate contacts at the first surface and a plurality of terminals at the second surface. Each microelectronic element can have a plurality of element contacts at the front surface thereof. The element contacts can be joined with corresponding ones of the substrate contacts. The front surface of the second microelectronic element can partially overlie a rear surface of the first microelectronic element and can be attached thereto. The element contacts of the first microelectronic element can be arranged in an area array and are flip-chip bonded with a first set of the substrate contacts. The element contacts of the second microelectronic element can be joined with a second set of the substrate contacts by conductive masses.
    Type: Grant
    Filed: February 9, 2015
    Date of Patent: April 12, 2016
    Assignee: Tessera, Inc.
    Inventors: Wael Zohni, Belgacem Haba
  • Patent number: 9312239
    Abstract: A microelectronic assembly includes a first unit and a second unit overlying the first unit. Each of the units include a dielectric element that includes first and second apertures, first and second microelectronic elements, first leads extending from contacts of the first microelectronic element through the first aperture, and second leads extending from contacts of the second microelectronic element through the second aperture. The microelectronic assembly further includes a heat spreader that is thermally coupled to at least one of the first microelectronic element or the second microelectronic element of the first unit. The heat spreader may be a monolithic structure having apertures substantially aligned with the contacts of the first and second microelectronic elements of the first unit.
    Type: Grant
    Filed: January 26, 2015
    Date of Patent: April 12, 2016
    Assignee: Tessera, Inc.
    Inventors: Belgacem Haba, Wael Zohni, Richard Dewitt Crisp
  • Patent number: 9299417
    Abstract: A memory includes a DRAM array having memory cells, wordlines and bitlines coupled to the memory cells, and sense amplifiers. The memory can be configured to perform a method in which a wordline of the DRAM array is set to an active state. While the wordline is active, signals develop on the respective bitlines according to the flows of charge between the memory cells coupled to the wordline and the respective bitlines. The sense amplifiers connected to the respective bitlines can remain inactive such that the sense amplifiers do not amplify the signals to storable signal levels. Then, when the wordline is set again to the inactive state, insufficient charge remains in the memory cells coupled to the wordline such that the data stored in memory cells coupled to the wordline are erased. These steps can be repeated using each of a remaining number of wordlines of all or a selected range of the DRAM array so as to erase the data stored in all of the DRAM array or a selected range.
    Type: Grant
    Filed: March 9, 2015
    Date of Patent: March 29, 2016
    Assignee: Tessera, Inc.
    Inventor: Michael C. Parris
  • Patent number: 9287164
    Abstract: Cavities of possibly different widths can be etched in a stack of conductive layers (such as metal) using the same lithographic mask. Dielectric can be formed in the cavities. The cavities may contain voids. Other embodiments are also provided.
    Type: Grant
    Filed: June 4, 2015
    Date of Patent: March 15, 2016
    Assignee: Tessera, Inc.
    Inventors: Cyprian Uzoh, Vage Oganesian, Ilyas Mohammed, Craig Mitchell, Belgacem Haba
  • Patent number: 9282640
    Abstract: An interconnection element is provided for conductive interconnection with another element having at least one of microelectronic devices or wiring thereon. The interconnection element includes a dielectric element having a major surface. A plated metal layer including a plurality of exposed metal posts can project outwardly beyond the major surface of the dielectric element. Some of the metal posts can be electrically insulated from each other by the dielectric element. The interconnection element typically includes a plurality of terminals in conductive communication with the metal posts. The terminals can be connected through the dielectric element to the metal posts. The posts may be defined by plating a metal onto exposed co-planar surfaces of a mandrel and interior surfaces of openings in a mandrel, after which the mandrel can be removed.
    Type: Grant
    Filed: June 27, 2013
    Date of Patent: March 8, 2016
    Assignee: Tessera, Inc.
    Inventors: Jinsu Kwon, Kimitaka Endo, Sean P. Moran
  • Patent number: 9281266
    Abstract: A module can include a module card and first and second microelectronic elements having front surfaces facing a first surface of the module card. The module card can also have a second surface and a plurality of parallel exposed edge contacts adjacent an edge of at least one of the first and second surfaces for mating with corresponding contacts of a socket when the module is inserted in the socket. Each microelectronic element can be electrically connected to the module card. The front surface of the second microelectronic element can partially overlie a rear surface of the first microelectronic element and can be attached thereto.
    Type: Grant
    Filed: January 16, 2014
    Date of Patent: March 8, 2016
    Assignee: Tessera, Inc.
    Inventors: Wael Zohni, Belgacem Haba
  • Patent number: 9269692
    Abstract: A microelectronic assembly is provided which includes a first element consisting essentially of at least one of semiconductor or inorganic dielectric material having a surface facing and attached to a major surface of a microelectronic element at which a plurality of conductive pads are exposed, the microelectronic element having active semiconductor devices therein. A first opening extends from an exposed surface of the first element towards the surface attached to the microelectronic element, and a second opening extends from the first opening to a first one of the conductive pads, wherein where the first and second openings meet, interior surfaces of the first and second openings extend at different angles relative to the major surface of the microelectronic element. A conductive element extends within the first and second openings and contacts the at least one conductive pad.
    Type: Grant
    Filed: March 25, 2014
    Date of Patent: February 23, 2016
    Assignee: Tessera, Inc.
    Inventors: Vage Oganesian, Belgacem Haba, Ilyas Mohammed, Craig Mitchell, Piyush Savalia
  • Publication number: 20160035692
    Abstract: A plurality of microelectronic assemblies are made by severing an in-process unit including an upper substrate and lower substrate with microelectronic elements disposed between the substrates. In a further embodiment, a lead frame is joined to a substrate so that the leads project from this substrate. Lead frame is joined to a further substrate with one or more microelectronic elements disposed between the substrates.
    Type: Application
    Filed: September 30, 2015
    Publication date: February 4, 2016
    Applicant: TESSERA, INC.
    Inventors: Belgacem Haba, Craig S. Mitchell, Masud Beroz
  • Patent number: 9245670
    Abstract: A wire structure, which may be configured for a semiconductor device, is disclosed. The wire may include an elongate flexible core formed of a conductor material and a cladding layer covering an outer surface of the core. The cladding layer may be a conductor. In various aspects the cladding layer and core have different grain sizes. An average grain size of the core material may be several orders of magnitude greater than an average grain size of the cladding layer material. The cladding layer may be an alloy having a varying concentration of a minor component across its thickness. Methods of forming a wire structure are also disclosed.
    Type: Grant
    Filed: February 14, 2014
    Date of Patent: January 26, 2016
    Assignee: Tessera, Inc.
    Inventors: Cyprian Uzoh, Craig Mitchell
  • Patent number: 9224717
    Abstract: A method of making a microelectronic package includes forming a dielectric encapsulation layer on an in-process unit having a substrate having a first surface and a second surface remote therefrom. A microelectronic element is mounted to the first surface of the substrate, and a plurality of conductive elements exposed at the first surface, at least some of which are electrically connected to the microelectronic element. Wire bonds have bases joined to the conductive elements and end surfaces remote from the bases and define an edge surface extending away between the base and the end surface. The encapsulation layer is formed to at least partially cover the first surface and portions of the wire bonds with unencapsulated portions of the wire bonds being defined by at least one of the end surface or a portion of the edge surface that is uncovered thereby.
    Type: Grant
    Filed: December 9, 2014
    Date of Patent: December 29, 2015
    Assignee: Tessera, Inc.
    Inventors: Hiroaki Sato, Teck-Gyu Kang, Belgacem Haba, Philip R. Osborn, Wei-Shun Wang, Ellis Chau, Ilyas Mohammed, Norihito Masuda, Kazuo Sakuma, Kiyoaki Hashimoto, Kurosawa Inetaro, Tomoyuki Kikuchi
  • Patent number: 9224649
    Abstract: A microelectronic assembly includes a substrate and an electrically conductive element. The substrate can have a CTE less than 10 ppm/° C., a major surface having a recess not extending through the substrate, and a material having a modulus of elasticity less than 10 GPa disposed within the recess. The electrically conductive element can include a joining portion overlying the recess and extending from an anchor portion supported by the substrate. The joining portion can be at least partially exposed at the major surface for connection to a component external to the microelectronic unit.
    Type: Grant
    Filed: August 4, 2014
    Date of Patent: December 29, 2015
    Assignee: TESSERA, INC.
    Inventors: Vage Oganesian, Belgacem Haba, Ilyas Mohammed, Piyush Savalia, Craig Mitchell