Abstract: A rotor hub assembly that includes a yoke configured to attach blades thereto, a universal joint configured to attach to, and transmit forces between, a mast and the yoke, and an elastomeric member configured to attenuate vibrations transmitted from the universal joint to the mast.

Abstract: A clutch that has a synchronizer for matching a rotational velocity of a drive input with a rotational velocity of a driven output prior to engagement of a locking mechanism.

Abstract: A flapping control system for a proprotor assembly of a tiltrotor aircraft includes one or more sensors operable to detect one or more flight parameters of the tiltrotor aircraft to form sensor data. The sensors include a proprotor flapping sensor to detect a proprotor flapping measurement. The flapping control system includes a flapping control module in data communication with the sensors. The flapping control module includes a maneuver detection module to detect whether the tiltrotor aircraft is in a maneuver mode using the sensor data. The flapping control module identifies a maneuver flapping threshold associated with the maneuver mode. The flapping control module generates a swashplate command using the proprotor flapping measurement and the maneuver flapping threshold, and sends the swashplate command to the proprotor assembly to reduce flapping of the proprotor assembly.

Abstract: A method of optimizing a planetary gear system for continued operation after failure of a planet gear includes providing a planetary gear system and reducing a backup ratio of a planet gear of the planetary gear system by reducing a rim thickness of the planet gear.

Abstract: An aircraft is described and includes a fuselage, a wing coupled to the fuselage, and a rotor system including a proprotor system and an engine. An interconnect driveshaft gear is configured to communicate mechanical energy between a gearbox and an interconnect driveshaft. An accessory gear is coplanar with and in mechanical communication with the driveshaft gear. A proprotor gear is coplanar with and in mechanical communication with the interconnect driveshaft gear and the accessory gear and communicates mechanical energy to the proprotor system. An engine gear coplanar and in mechanical communication with the interconnect driveshaft ear, the accessory gear, and the proprotor gear transmits mechanical energy to the proprotor system via the proprotor gear.

Abstract: A method and apparatus for reconfiguring flight control of an aircraft during a failure while the aircraft is flying. The method and apparatus provide a control law that is software-implemented and configured to automatically send flight control data to a mixing/mapping matrix. The method and apparatus also provide a reconfiguration management tool configured to communicate with the mixing/mapping matrix in order to safely transfer authority from a failed actuator to a back-up actuator. The method and apparatus also provide a sensor management tool for providing input to the reconfiguration management tool in order to smooth any transient conditions that may occur during reconfiguration. The method and apparatus provide for a way of smoothing any possible transient situation that might otherwise occur by employment of a fader, the fader being used to gradually convert positioning of failed actuators and positioning of reconfigured actuators.

Abstract: The invention refers to an on-board vision and cleaning system comprising a sensor unit mounted in a vehicle body, a cleaning fluid source, a cleaning fluid pump, a nozzle carrier, at least one cleaning fluid nozzle attached to the nozzle carrier, wherein the nozzle carrier is designed as a swivel arm which upon actuation may be flipped from a tilted back position which is a rest position into an elevated position which is an operating position.

Abstract: In some embodiments, an aircraft includes a flying frame having an airframe, a distributed propulsion system attached to the airframe, a flight control system operably associated with the distributed propulsion system and a pod assembly selectively attachable to the flying frame. The distributed propulsion system includes a plurality of propulsion assemblies that are independently controlled by the flight control system, thereby enabling the flying frame to have a vertical takeoff and landing mode and a forward flight mode.

Abstract: A proprotor system for a tiltrotor aircraft having a helicopter flight mode and an airplane flight mode. The proprotor system includes a yoke having a plurality of blade arms with inboard pockets. A centrifugal force and shear bearing assembly is disposed in each of the inboard pockets of the yoke. Each of a plurality of proprotor blades is coupled to the yoke by one of the bearing assemblies such that each proprotor blade has a pitch change degree of freedom about a pitch change axis and a tilting degree of freedom about a focal point. Each bearing assembly includes a centrifugal force bearing coupled to the yoke, a shear bearing coupled to the yoke and an inboard beam coupled between the centrifugal force bearing and the shear bearing. Each inboard beam is coupled to a respective proprotor blade.

Abstract: A mechanism for folding a rotor blade that is rotatably coupled to a blade cuff about a blade-fold axis between an extended position and a folded position. The mechanism includes a swash plate configured to translate relative to a mast, a pitch link rotatably coupled to the swash plate, a pitch horn rotatably coupled to the pitch link, a crank coupled to the pitch horn, and a link rotatably coupled to the crank and rotatably coupled to the rotor blade. The pitch horn and the crank being configured to commonly rotate relative to the blade cuff about a crank axis in response to translation of the swash plate, wherein the crank axis passes through the blade cuff.

Abstract: A variable-speed gearbox for a tiltrotor with fixed engine and rotating proprotor includes an input shaft coupled to the respective fixed engine, an output shaft coupled to the respective proprotor; a high-speed clutch integrated into a high-speed gear train, the high-speed gear train having an input coupled to the input shaft and an output coupled to the output shaft; and a low-speed clutch integrated into a low-speed gear train, the low-speed gear train having an input coupled to the input shaft and an output coupled to the output shaft. The high-speed clutch and the low-speed clutch can be freewheeling clutches capable of disconnecting the output and the input of the respective gear train of the high and low-speed gear trains in an overrunning condition when the output rotates faster than the input of the respective gear train. The low-speed clutch can be permanently engaged. In accordance to some embodiments the variable-speed gearboxes may include an accessory drive.

Abstract: A proprotor system for a tiltrotor aircraft includes a yoke having a plurality of blade arms each having an inboard pocket. Each of a plurality of bearing assemblies is disposed at least partially within one of the inboard pockets. Each of a plurality of inboard beams is disposed at least partially between a centrifugal force bearing and a shear bearing of each bearing assembly and has a proprotor blade coupled thereto. Each of a plurality of latch assemblies selectively couples one of the bearing assemblies to the yoke. Each latch assembly is rotatable relative to the yoke between an engaged position wherein the latch assembly is engagable with one of the bearing assemblies to couple the bearing assembly to the yoke and a disengaged position wherein the latch assembly is disengaged from the respective bearing assembly enabling installation and removal of the respective bearing assembly relative to the respective pocket.

Abstract: A proprotor system for a tiltrotor aircraft having helicopter and airplane flight modes includes a yoke having a plurality of blade arms each having an inboard pocket with an outboard surface. Each of a plurality of bearing assemblies is disposed at least partially within one of the inboard pockets with each bearing assembly including a shear bearing and a centrifugal force bearing having an integral shoe with an outboard surface. Each of a plurality of inboard beams is disposed at least partially between one of the centrifugal force bearings and one of the shear bearings. Each of a plurality of proprotor blades is coupled to one of the inboard beams. The integral shoes are coupled to the yoke such that there is a spaced apart relationship between the outboard surfaces of the integral shoes and the outboard surfaces of the pockets to prevent centrifugal force load transfer therebetween.

Abstract: A bearing assembly for coupling a proprotor blade to a yoke in a proprotor system. The bearing assembly is positionable within an inboard pocket of a blade arm of the yoke. The proprotor system is operable for use on a tiltrotor aircraft having helicopter and airplane flight modes. The bearing assembly includes a centrifugal force bearing and a shear bearing having an inboard beam coupled therebetween. The centrifugal force bearing has a mating surface, a lateral movement constraint feature and at least one radially extending anti-rotation feature. The inboard beam has a mating surface in a contact relationship with the mating surface of the centrifugal force bearing, a lateral movement constraint feature operably associated with the lateral movement constraint feature of the centrifugal force bearing and at least one radially extending anti-rotation feature that corresponds with the at least one radially extending anti-rotation feature of the centrifugal force bearing.

Abstract: A proprotor system for a tiltrotor aircraft having a helicopter flight mode and an airplane flight mode includes a yoke having a plurality of blade arms each having an inboard pocket with a load transfer surface. Each of a plurality of bearing assemblies is disposed at least partially within one of the inboard pockets. Each of a plurality of inboard beams is disposed at least partially between a centrifugal force bearing and a shear bearing of each bearing assembly and has a proprotor blade coupled thereto. Each of a plurality of independent shoes is coupled between one of the centrifugal force bearings and the yoke. Each shoe has a load transfer surface that has a contact relationship with the load transfer surface of the respective inboard pocket forming a centrifugal force load path therebetween.

Abstract: A proprotor system for a tiltrotor aircraft having helicopter and airplane flight modes includes a yoke having a plurality of blade arms each having an inboard pocket. Each of a plurality of bearing assemblies is disposed at least partially within one of the inboard pockets with each bearing assembly including a bearing cage, a shear bearing and a centrifugal force bearing. Each of a plurality of inboard beams is disposed at least partially between one of the centrifugal force bearings and one of the shear bearings. Each of a plurality of proprotor blades is coupled to one of the inboard beams. Hub bolts couple each of the bearing cages to the yoke such that the hub bolts provide centrifugal force load paths between the bearing assemblies and the yoke inboard of the inboard pockets.

Abstract: A method of manufacturing a door skin and a fuselage wall having a doorway and a member extending into the doorway for abutting the door includes placing a first sheet of uncured composite material on a mold plate to define the door and fuselage skin, disposing an insert over the first sheet overlapping a desired periphery of the door, placing a second sheet of uncured composite material on a peripheral portion of the insert and over the first sheet adjacent the peripheral portion of the insert to form the member, curing the sheets and bonding the sheets together adjacent the insert during the cure, removing the insert from between the sheets after cure, and separating the door skin from the wall skin after cure by moving a cutting tool through the first sheet and without penetrating the second sheet around the desired periphery of the door. An assembly for manufacturing the door skin and a fuselage wall is also discussed.

Abstract: An apparatus for attaching a member to a honeycomb core-stiffened structure includes a body and one or more elements extending from the body configured to be adhesively bonded to one or more walls of a honeycomb core of the honeycomb core-stiffened structure. The apparatus further includes a fitting for attaching the member to the apparatus. A honeycomb core-stiffened structure includes a honeycomb core and an apparatus for attaching a member to the honeycomb core. The apparatus includes a body and one or more elements extending from the body configured to be adhesively bonded to one or more walls of the honeycomb core of the honeycomb core-stiffened structure. The apparatus further includes a fitting for attaching the member to the apparatus.

Abstract: A pitch horn assembly for an aircraft including a blade attachment member having a first end, a second end configured to be coupled to a rotor blade; and a blade attachment axis extending between the first end and the second end of the blade attachment member; a moveable arm configured to be coupled to the blade attachment member at a pitch horn axis, the moveable arm having a first end configured to be coupled to a pitch link; a second end; and a moveable arm axis extending between the first end and the second end of the moveable arm; an extendable member configured to be coupled to the blade attachment member and the moveable arm of the pitch horn, wherein the extendable member moves the moveable arm about the pitch horn axis. An embodiment provides a method of adjusting a pitch-flap coupling in an aircraft.

Abstract: A pylon assembly for a tiltrotor aircraft includes a fixed pylon having an outboard end. A rotor assembly is rotatably coupled to the fixed pylon and is operable to rotate between a a vertical takeoff and landing orientation and a forward flight orientation. The rotor assembly includes a proprotor operable to produce a slipstream. A wing extension is rotatably coupled to the outboard end of the fixed pylon. The wing extension is operable to rotate generally with the rotor assembly such that a minimal dimension of the wing extension remains in the slipstream of the proprotor.