Abstract: In one aspect, a heating tool includes a heat source having a discharge outlet; and a manifold including an intake conduit configured to releasably connect to the discharge outlet of the heat source and a chamber coupled to the intake conduit having a ventilation path. The chamber includes a diverging portion configured to provide uniform airflow through the ventilation path to provide heating to a surface. In an embodiment, the chamber has a first portion and a second portion configured for assembly and disassembly. A method of curing an aircraft component is provided.

Abstract: In one aspect, there is an engagement member for splicing a spar assembly in an aircraft wing including a joining portion having a first attachment for connecting to a first spar and a second attachment surface for connecting to a second spar; and a rib post extending from the joining portion and disposed between the first attachment surface and the second attachment surface. In an embodiment, the rib post is integral to the joining portion and is configured to couple with a rib web.

Abstract: A method of manufacturing a tiltrotor wing structure including providing a spar mold having a plurality of bores extending from an exterior surface of the mold to an interior surface of the mold, the plurality of bores corresponding to a plurality of primary coordination holes in a spar member, the spar mold having a periphery defined by a top edge, a bottom edge and outboard ends; selecting a plurality of resin impregnated plies to ensure that the plies continuously extend beyond the periphery of the spar mold; laying the plies in the spar mold; curing the plies in the mold to form a cured spar member that extends beyond the periphery of the spar mold; and accurately drilling a plurality of primary coordination holes in the cured spar member in the spar mold using a tool positioned in the plurality of bores.

Abstract: In one aspect, there is provided a spar member for an aircraft wing including a support beam having an interior surface, an exterior surface, and opposing ends configured for an aircraft wing, the interior surface and exterior surface disposed between the opposing ends; and a first spar flange extending generally laterally from the exterior surface, the first spar flange configured for attachment with a first wing skin. The first spar flange can be an upper or lower spar flange. In some embodiments, the first spar flange is at an acute angle relative to the exterior surface of the support beam. In certain embodiments, the first spar flange is at an angle of from about 50 degrees to about 85 degrees relative to the exterior surface of the support beam.

Abstract: In one aspect, there is a joint member for a composite having a laminate layer including a support member having a first side and a second side; a first flange extending laterally from the first side and having an attachment surface for attachment to a structure; and a second flange extending laterally from the second side and having an attachment surface configured for attachment to the laminate layer. The joint member is configured to provide a load path from the first flange to the second flange. In an embodiment, a joint system for a composite system includes a joint member attached to a first skin and a second skin. In still another embodiment, a joint system for a rib assembly includes a joint member attached to a rib web and rib post.

Abstract: A method of manufacturing a flexible element configured for pressing against composite material received on a mold surface of a mold during cure, including placing a porous material over the mold surface, forming a sealed enclosure containing the mold surface and the porous material, infusing a curable liquid material such as silicone in liquid form into the enclosure under vacuum and through the porous material, curing the liquid material to form the flexible element, and opening the enclosure and disengaging the flexible element from the mold. In a particular embodiment, the flexible element is a pressure pad.

Abstract: A support assembly for coupling a first gearbox to an airframe of an aircraft. The first gearbox has an output gear operable to transfer torque to an input gear of a second gearbox via a common shaft rotatable about a longitudinal axis. The support assembly includes a fixed joint proximate the longitudinal axis. A first directional reacting joint remote from the longitudinal axis provides a first radial growth degree of freedom to the first gearbox relative to the longitudinal axis. A second directional reacting joint remote from the longitudinal axis provides a second radial growth degree of freedom to the first gearbox relative to the longitudinal axis. The first radial growth degree of freedom is not parallel with the second radial growth degree of freedom such that the support assembly maintains the output gear of the first gearbox in substantial collinear alignment with the input gear of the second gearbox.

Abstract: Some examples of a cable cutting system include a first cutting apparatus that includes a recess to receive a cable. The system includes a second cutting apparatus separate from and attached to the first cutting apparatus. The second cutting apparatus includes multiple cutting surfaces arranged to cut the cable received at the recess.

Abstract: An electrical generator assembly including a central rotatable shaft (12) having a winding assembly (26) mounted thereto for rotation therewith, a rotatable permanent magnet assembly (28) surrounding the winding assembly (26) adjacent thereto and in use cooperating therewith to induce a current in the winding assembly (26), and a drive system (38, 138, 238, 338, 438) drivingly interconnecting the central shaft (12) and the permanent magnet assembly (28), the drive system (38, 138, 238, 338, 438) defining a relative rotational speed between the permanent magnet assembly (28) and the winding assembly (26) which is greater than an absolute rotational speed of the winding assembly (26). A method of powering an electrical system (22) on a rotating rotor blade (18) supported by a rotating mast (12) is also discussed.

Abstract: An engine mount assembly for coupling an engine to an airframe. The engine mount assembly includes a torsion bar coupled between the engine and the airframe. The torsion bar includes an external spline. The engine mount assembly also includes a bell crank having a clamp forming an internal spline with the internal spline of the bell crank adapted to mate with the external spline of the torsion bar to secure the bell crank to the torsion bar such that the bell crank rotates with the torsion bar responsive to movements of the engine.

Abstract: A rotorcraft, such as a tiltrotor aircraft having helicopter and airplane modes, includes an airframe, an engine and an engine mount assembly for coupling the engine to the airframe. The engine includes an engine lug forming an aperture. The engine mount assembly includes a mount having an aperture substantially aligned with the engine lug aperture. A sleeved bolt assembly extends through the apertures to secure the engine lug to the mount. The sleeved bolt assembly includes a bolt undersized relative to the apertures forming a circumferential gap within the apertures, a sleeve disposed around at least a portion of the bolt substantially filling the circumferential gap and a nut adapted to thread onto a threaded portion of the bolt. The use of the undersized bolt within the sleeve permits increased clearance between the sleeved bolt assembly and the engine while maintaining strength requirements in high load environments.

Abstract: An engine mount assembly for coupling an engine to an airframe. The engine mount assembly includes a torsion bar coupled between the engine and the airframe. The torsion bar has upper and lower tapered bosses. Upper and lower arm assemblies couple the engine to the torsion bar. Each arm assembly has an end bell crank with a tapered socket that is adapted to receive a respective tapered boss therein to secure the end bell cranks to the torsion bar such that the end bell cranks rotate with the torsion bar responsive to movements of the engine.

Abstract: An engine mount assembly for coupling an engine to an airframe. The engine mount assembly includes a torsion bar coupled to the engine and a lateral movement control assembly coupled between the torsion bar and the airframe. The lateral movement control assembly includes a spring having a lateral stiffness. The torsion bar rotates in response to lateral movement of the engine such that the lateral movement of the engine is controllable based on the lateral stiffness of the spring.

Abstract: An engine mount assembly for coupling an engine to an airframe includes a torsion bar, a lateral movement control assembly and a vertical movement control assembly. The torsion bar has a torsional stiffness and is coupled between the engine and the airframe such that torsional movement of the engine causes torsion in the torsion bar. The lateral movement control assembly has a lateral stiffness and is coupled between the torsion bar and the airframe such that lateral movement of the engine causes rotation of the torsion bar which reacts on lateral movement control assembly. The vertical movement control assembly has a vertical stiffness and is coupled between the engine and the airframe such that vertical movement of the engine reacts on the vertical movement control assembly. The engine mount assembly, thereby enables torsional, lateral and vertical movement of the engine to be independently controlled.

Abstract: A method of producing a deflector device for a fuel tank system comprising producing a deflector device prototype from prefabricated components of a construction kit, performing fuel-refilling tests using the deflector device prototype, optionally modifying the deflector device prototype, creating a construction model for the deflector device prototype, producing a deflector device according to the construction model, optionally performing fuel-refilling tests with the deflector device produced according to the construction model and optionally producing the deflector device according to the construction model. The disclosure further provides a construction kit with prefabricated components for producing the prototype of the deflector device for the fuel tank system.

Abstract: Aircraft fuel tank access door systems and methods incorporating one or more of an outer fuel tank access door completely encapsulated by a dielectric material and an inner fuel tank access door comprising at least one drainage feature are disclosed. These systems and methods reduce or prevent (i) fuel pooling on the inner fuel tank access door, (ii) moisture pooling between the inner and outer fuel tank access doors, and (iii) p-static build up and lightning attachment to the outer fuel tank access door to increase safety, reduce the likelihood of corrosion and ease installation of the fuel tank access door system.

Abstract: An inflatable life raft system for an aircraft includes a window coupled to a fuselage portion of the aircraft. A mechanism is used to selectively detach the window from the fuselage. An inflatable life raft is deployable to the exterior of the aircraft upon detachment of the window from the aircraft.

Abstract: The present invention relates to an operating fluid container (1) composed of thermoplastic for a motor vehicle, comprising a reinforcing element (10; 11, 12), which is arranged between two container walls (2, 3) of the operating fluid container (1) and is at least indirectly joined to the container walls (2, 3). The operating fluid container (1) according to the invention is characterized by the fact that the container walls (2, 3) are joined to one another indirectly via the reinforcing element (10; 11, 12) by means of at least one joining element (20; 21-25). In this arrangement, the joining element (20; 21-25) comprises at least two material layers (21-25) joined to one another, wherein a joining force joining the two material layers (21, 22) to one another is less than a joining force between the joining elements (20; 21-25) and the container wall (2, 3) and/or between the joining element (20; 21-25) and the reinforcing element (10; 11, 12).

Abstract: A power generation and starting device for a utility vehicle having a battery source capable of storing electrical energy, a logic/driver module operably coupled to the battery source and capable of outputting power to a drive system of the utility vehicle, an internal combustion engine capable of outputting a mechanical driving force, and a generator system operably coupled to the internal combustion engine and electrically coupled to the logic/driver module. The generator system is capable of operating as a generator in response to the mechanical driving force of the internal combustion engine, thereby outputting electrical energy to the logic/driver module. The generator is further capable of operating as an electric motor in response to input of electrical energy from the logic/driver module to drive the internal combustion engine during startup of the internal combustion engine.

Abstract: An apparatus comprising a soft in plane rotor yoke comprising two longitudinal side portions connected together via two outboard portions, wherein the outboard portions comprise a plurality of first layers formed of a first composite fabric material having a plurality of first fibers oriented in a first direction, and a plurality of second layers formed of a second composite fabric material having a plurality of second fibers oriented in a second direction. Included is an apparatus comprising a soft in plane rotor comprising two longitudinal side portions connected together via two outboard portions, wherein the outboard portions comprise a plurality of first layers formed of a first composite fabric material, and a plurality of second layers formed of a second composite fabric material, wherein the soft in plane rotor yoke does not comprise any narrow steered slit tape or filament windings.