Abstract: A honeycomb core includes a first wall, a second wall, and a conductor disposed between the first wall and the second wall. The first wall and the second wall define a cell through which the conductor extends. A sandwich panel includes an upper skin, a lower skin, and a honeycomb core adhesively bonded to the upper skin and the lower skin. The honeycomb core includes a first wall and a second wall defining a cell. The sandwich panel further includes a conductor disposed between the first wall and the second wall and extending through the cell.

Abstract: A constant-velocity drive system for a rotary-wing aircraft rotor comprising a differential torque-splitting mechanism and a gimbal mechanism is disclosed. A rotary-wing aircraft having a rotary-wing aircraft rotor comprising a differential torque-splitting mechanism and a gimbal mechanism is disclosed.

Abstract: A method of making a core-stiffened structure includes the steps of providing a honeycomb core having an adhesive disposed on first and second surfaces thereof, providing a first skin and a second skin, and assembling the first skin, the second skin, and the honeycomb core to form the core-stiffened structure. The method further includes the steps of curing the core-stiffened structure and inhibiting at least one of the first skin and the second skin from protruding into at least one cell of the honeycomb core during the step of curing the core-stiffened structure.

Abstract: The system of the present application includes a system duct in fluid communication with a tailboom duct, the system duct having a downstream portion with an anti-torque cutout and a pro-torque cutout. The system further includes an anti-torque nozzle exteriorly proximate to the anti-torque cutout and a pro-torque nozzle exteriorly proximate to the pro-torque cutout. A rotating sleeve is configured to selectively allow airflow into at least one of the anti-torque nozzle and the pro-torque nozzle. A thrust nozzle is in fluid communication with the system duct. An upper clamshell and a lower clamshell are each configured to selectively control airflow in the thrust nozzle.

Abstract: The system of the present application includes a duct for receiving airflow from within a duct portion of a tailboom. The airflow is a mixture of fan driven air and engine exhaust. The system includes a fixed nozzle assembly with an anti-torque nozzle, a pro-torque nozzle and a thrust nozzle. A rotating sleeve valve is located within the fixed nozzle assembly. The rotating sleeve valve located within the fixed nozzle assembly and is configured to selectively redirect airflow into one or more of the anti-torque nozzle, the pro-torque nozzle and the thrust nozzle.

Abstract: A regeneration energy shunt system utilizes a module to monitor the power bus voltage and can divert excess regeneration energy to a resistor array to dissipate the excess regeneration energy. The module can monitor the state of charge of an energy storage device to ascertain when excess regeneration energy condition exists. The resistor array can include a plurality of resistors. The module can ascertain the number of resistors needed dissipate the excess regeneration energy and selectively direct the excess regeneration energy to the required number of resistors. The module can dynamically switch which resistors are used to dissipate the excess regeneration energy and can thereby even out the loading across the resistors. The module can ascertain a state of health of the individual resistors and remove unhealthy resistors from service, report the state of health of the resistors, and initiate changes in operation based thereon.

Abstract: The system of the present application includes a duct for receiving airflow from within a duct portion of a tailboom. The airflow is a mixture of fan driven air and engine exhaust. The system includes a fixed nozzle assembly with an anti-torque nozzle, a pro-torque nozzle, and a thrust nozzle. A rotating thrust director is located upstream of the fixed nozzle assembly. The rotating thrust director located is configured to selectively redirect airflow into one or more of the anti-torque nozzle, the pro-torque nozzle and the thrust nozzle.

Abstract: The invention concerns a process for the production of hollow bodies of thermoplastic material, in particular a process for the production of fuel tanks of plastic material. In the process according to the invention preforms in web or band form of plasticized plastic material are shaped in a multi-part tool forming a mold cavity by expansion of the preforms and causing them to bear against the internal contour of the mold cavity. The process firstly includes the production of two mutually complementary intermediate products in the form of shell portions. Then respective built-in fitment components are secured to the respective insides of the shell portions, which face towards each other in the installation position, wherein at least some built-in fitment components of mutually complementary shell portions are respectively of mutually complementary configuration, in the sense that they can be joined to provide an assembled component or to provide a functional unit.

Abstract: A preferred embodiment of a pylon has six pylon mounting links for mounting the pylon to an airframe. Each link is considered “near-rigid” and has a spherical-bearing rod-end on both ends such that the link can only transmit axial loads. At least one of the links has a mass carried within the link and selectively moveable by an actuating means along the axis of the link in an oscillatory manner for attenuating vibrations traveling axially through the link. The actuating means may be an electromechanical, hydraulic, pneumatic, or piezoelectric system. By mounting each link in a selected orientation relative to the other links, the actuating means may be operated in a manner that attenuates axial vibration that would otherwise be transmitted through the link and into the airframe.

Abstract: An aircraft and method to control flat yawing turns of the aircraft while maintaining a constant vector across a ground surface. The aircraft includes a control system in data communication with control actuators, a lateral control architecture, a longitudinal control architecture, and an initialization command logic. The lateral control architecture controls the aircraft in the lateral direction, while the longitudinal control architecture controls the aircraft in the longitudinal direction. The initialization command logic automatically activates the lateral control architecture and the longitudinal control architecture to maintain a constant vector across the ground whenever a directional control input is made at low speed.

Abstract: The invention relates to a drop separator for the bleeding line of a fuel container, comprising a drop separator housing that is connected to a space surrounded by the filler tube of the fuel container, preferably directly to the refueling channel of the filler tube, and at least two bleeding line connections, wherein the housing is divided by means of at least one partition into at least two separate gas paths, wherein a first gas path is designed as a gas inlet channel and a second gas path as a gas outlet channel. The gas inlet channel is closed on the end face by means of a lid and communicates via a passage of a surrounding wall of the drop separator housing with the filler tube.

Abstract: A composite structure includes a first face sheet, a second face sheet, and a foam member located between the first face sheet and the second face sheet. The foam member has a molded contour, the mold contour being configured to provide tooling surface for at least one of the first face sheet and the second face sheet prior to curing of the composite structure. A method of making the foam member includes creating a mold tool having an interior surface which resembles the desired outer contour of the foam member. A mixture is poured into a pour opening in the mold tool. The mixture is allowed to polymerize into a foam as the foam expands and distributes within the mold tool. Vent openings in the mold tool are selectively tailored to control the density of the foam member. The foam member is cured in the mold tool.

Abstract: A method and apparatus is provided, including an actuator system that may be connected to a wing frame for controlling an active element. The actuator system may include sliding elements movable along an axis parallel to the span-wise axis of the wing. The sliding elements may be connected to fixed elements and a crank element, the crank element generally comprising a beam element and a cross-axis flexure pivot element. The beam element may be offset from the pivot element so that the crank element is rotatable about the pivot element with a negative stiffness under an external force that tends to pull the sliding elements away from the fixed elements.

Abstract: The integrally stiffened panel includes one or more stiffeners oriented in one direction, and one or more stiffeners oriented in a different direction. The stiffeners are integral with a sheet member and intersect at a joint. The joint is configured to incorporate a pocket at the stiffener intersections. The pocket geometry is inverse to the stiffener geometry, and thereby provides moment and stiffness continuity across the joint and between adjacent intersecting stiffeners.

Abstract: A method for forming temporary protective coatings and bondable surfaces is disclosed. In the method, a soluble layer is disposed on a material surface, such as the interior surfaces of cell walls of a web material. The soluble material is then removed or leached from the web material to form and expose a roughly textured, bondable surface for bonding with another material, such as AVCOAT insulation. Use of the soluble layer, therefore, enhances the bondability of any surface that requires good adhesion, such as where the surface is difficult to reach for conventional surface preparation techniques.

Abstract: A diagnosis system and method to detect wear between a first set of teeth of a first gear and a second set of teeth of a second intermeshing gear, the diagnosis system having a first target associated with the first set of teeth, a second target associated with the second set of teeth, a first sensor adapted to detect the location of the first target, a second sensor adapted to detect the location of the second target, and a processing system in data communication with the first sensor and the second sensor, the processing system being adapted to process a spatial relationship between the first target relative to the second target after a time lapse of rotation between the first set of teeth and the second set of teeth.

Abstract: A rotor blade for an aircraft includes a composite portion having fiber-reinforced resin material, the composite portion having an outside surface that forms at least a partial airfoil shape. The weighted portion includes a plurality of weighted material layers and a plurality of fiber-reinforced resin material layers. Weighted material is configured to be compatible with and integrated into composite manufacturing processes used to fabricate the rotor blade. The weighted portion has a higher density than the composite portion and positioned to produce desired mass balance characteristics of the rotor blade.

Abstract: A variable stiffness liquid inertia vibration isolation device includes a liquid inertia vibration elimination isolator and a variable stiffness spring operably associated with the liquid inertia vibration elimination isolator for varying the stiffness of the liquid inertia vibration isolator. The variable stiffness spring may include an elastomeric pad exhibiting a first stiffness along a first axis and a second stiffness, significantly greater than the first stiffness, along a second axis that is perpendicular to the first axis.

Abstract: A foldable rotor system for a rotorcraft, the foldable rotor system comprising a rotor assembly operably associated with a driveshaft, the driveshaft being operable associated with an engine, the rotor assembly comprising a rotor blade connected to a grip pin. A swashplate is operable associated with the grip pin in order selectively change a pitch of the rotor blade. A blade fold actuator is operably associated with the grip pin such that the blade fold actuator is configured to fold and unfold the rotor blade about a blade fold axis. During an airplane mode, the rotorcraft can stop and fold the rotor blades so that the rotorcraft relies upon thrust from the engine for propulsion. The rotor blades are folded in a spiral fold path so that the rotor blades remain substantially edgewise, or feathered, during the folding process. The spiral fold path minimizes the aerodynamic drag experienced by the rotor blades while being folded during flight of the rotorcraft.

Abstract: A system and method to remove a bushing from a bore includes an alignment tool that fits within an inner cavity of the bushing and a cutter tool aligned by the alignment tool. The method includes forming a groove on an inner surface of the bushing with the cutter tool and guiding the cutter tool with a guide associated with the alignment tool.