Abstract: A protection system for at least one electrical component of a light-weight utility vehicle is provided. The system comprises a hood having a top panel and a side panel. The top panel can be connected to an interior side of at least one wall of a vehicle body structure. The side panel extends substantially perpendicularly from an edge of the top panel and can be connected to a top side of a vehicle floor structure.

Abstract: A governor system for limiting the ground speed of a vehicle and maintaining an idle speed of the engine. The governor system includes a first feedback shaft operably coupled with a transmission of the vehicle to provide a first feedback torque in response to a ground speed of the vehicle. A second feedback shaft is operably coupled with the engine to provide a second feedback torque in response to a revolutionary speed (RPM) of the engine. A ground speed governor system is coupled between the first feedback shaft and the throttle system of the engine for limiting operation of the throttle system in response to the first feedback torque, thereby limiting ground speed. An idle speed governor system is coupled between the second feedback shaft and the throttle system of the engine for actuating the throttle system in response to the second feedback torque, thereby maintaining a desired idle speed.

Abstract: A golf car suspension system includes a coil-over-shock strut assembly having a shock absorber cylinder and an offset bracket including a semicircular member and bracket legs extending from the semicircular member angularly offset from the semicircular member. The semicircular member engages the shock absorber cylinder. A spacer bracket has a semicircular portion engaging the shock absorber cylinder and opposed sleeve legs received between the bracket legs. A U-shaped knuckle bracket has a web and opposed flanges extending transversely from the web. The bracket legs and the sleeve legs are fixed to the web of the knuckle bracket. A steering knuckle connects to the knuckle bracket flanges. A wheel hub connects to the steering knuckle. A wheel connected to the wheel hub has a side-to-side tread face remaining in contact with a ground surface over a total travel distance of the strut assembly of up to 8.4 cm.

Abstract: A small utility vehicle frame can have prevailing torque nuts welded thereto. The frame utilizes attachment features having the prevailing torque nuts welded thereto. The prevailing torque nuts allow the coupling of components of the small utility vehicle to the structural members of the frame. The prevailing torque nuts develop a locking action with the fasteners, thereby preventing the inadvertent removal or loosening of the fastener.

Abstract: A battery hold-down assembly is provided including a retaining member and a fastener member. The retaining member can have a body with first and second surfaces generally connected by a sidewall. The second surface can include a dividing member generally extending therefrom. The dividing member can have a width generally less than the width of the second surface. The second surface can be configured to abut a top of a battery and the divider can be configured to extend between adjacent batteries. The retaining member can include at least one aperture passing therethrough. The fastener member can have a first end passing through the aperture at the first surface and a second end passing through the aperture at the second surface.

Abstract: A mono-leaf spring for a golf car includes a homogenous body. The homogenous body includes: a substantially planar portion; a first bend portion extending from the planar portion to a first distal end, the first bend portion having a first length; and a second bend portion oppositely extending from the planar portion with respect to the first bend portion to a second distal end, the second bend portion having a second length. A wall thickness of each of the first and second bend portions continuously decreases from the planar portion to each of the first and second distal ends.

Abstract: A suspension system for a golf car includes an axle housing having first and second brake drum/hubs rotatably supporting first and second driven wheels. A brake actuation arm is rotatably connected to each brake drum/hub. A bracket is connected to the axle housing. The bracket includes a first wall having a fastener receiving aperture, and an opposed second wall oriented at an angle with respect to the first wall. The second wall has a keyed aperture. A shock absorber is connected by a fastener to the fastener receiving aperture. A cable assembly has an outer sheath engaged with the second wall and a flexible cable slidingly disposed within the outer sheath and coupled to the brake actuation arm. A pin extending from a leaf spring is received in a bracket pin aperture. A further bracket aperture engages an assembly dolly.

Abstract: A height adjustable golf car suspension system includes an axle housing and first and second brackets connected to the axle housing. The first and second brackets each include a first U-shaped member welded to the axle housing, a second U-shaped member welded to the first U-shaped member, and a flange of the second U-shaped member having first and second apertures created through the flange. The first and second apertures receive a mounting fastener of a shock absorber and coil spring assembly. The first aperture is positioned above the second aperture. A height of the suspension system is adjustable by insertion of the mounting fastener into a select one of the first and second apertures of both the first and second brackets.

Abstract: A vehicle is provided with a body panel mounted to a frame. The body panel includes a first surface having a first guide member formed thereon. An electrical accessory wire can extend along the first surface of the body panel and be engaged with the first guide member.

Abstract: An adjustable height front suspension system for a golf car includes a frame structure. A support member is fixed to the frame structure and includes first and second apertures. The first aperture is positioned above the second aperture with respect to a ground surface. A shock absorber assembly includes a longitudinally displaceable piston rod and a sleeve fixed to the piston rod. The sleeve is positioned proximate the support member such that a fastener aperture of the sleeve is co-axially aligned with one of the first and second apertures. A fastener is disposed through one of the first and second apertures and the fastener aperture of the sleeve, the first aperture defining a first installation position and the second aperture defining a second installation position.

Abstract: A golf car shock absorber mount assembly includes a tubular sleeve connected to a shock absorber. A shock absorber mount bracket is fixed to a frame structure of the vehicle and engages a first end of the tubular sleeve. A bushing assembly within the tubular sleeve includes an elastomeric bushing having an outside cylindrical surface contacting a tubular sleeve inner cylindrical surface and an inner bore defining a cylindrical wall. A rigid tubular member includes a cylindrical body portion having a body outside surface and a washer portion positioned proximate to and extending radially outward with respect to the cylindrical body portion. The body outside surface and the cylindrical wall are bonded. The assembly permits a shock-absorber load and at least two non-load directional axes of motion between the tubular sleeve and the tubular member.

Abstract: A golf car includes an independent front suspension system having an identical pair of A-arms reversibly arranged with respect to each other. Each A-arm includes a Y-shaped, flat plate body having a first end and a second end. A first tube member is welded to the first end. A second tube member is also welded to the first end and is spatially separated from the first tube member. The second tube member is co-axially oriented with the first tube member. A third tube member is welded to the second end of the body. A longitudinal axis extending through the first and second tube members is parallel to a third tube member longitudinal axis. Each of the first and second tube members are connected for co-rotation about the longitudinal axis to a frame structure of the golf car. The third tube member is connected to a wheel structure.

Abstract: A vehicle operation control switch for a light-weight utility vehicle is provided. The vehicle operation control switch includes an ‘Off’ setting or position. When the switch is placed in the ‘Off’ position, the switch disables a vehicle prime mover that generates motive forces utilized to propel the vehicle when enabled. The switch additionally includes a ‘Forward’ setting or position, whereby when the switch is moved to the ‘Forward’ setting, the vehicle prime mover is enabled and the vehicle is configured in a ‘Forward’ movement operational mode. Furthermore, the switch includes a ‘Reverse’ setting for enabling the vehicle prime mover and placing the vehicle in a ‘Reverse’ movement operational mode.

Abstract: A dispenser system provides a means to automatically deploy systems using a controlled dispense approach capable of providing desired operational flexibility. Components such as unattended ground sensors (UGS) are deployed according to a method which includes incorporating the components into an elongated ejection system to form a payload assembly, the ejection system including axially-displaced ejector bays each for holding respective components. Each ejector bay retains the respective components until a respective ejection event upon which the ejector bay ejects the components in a radial direction. The payload assembly includes a stabilizer such as a drogue parachute that substantially prevents the payload assembly from rotating about its elongated axis. A timing sequence for the ejection events is programmed into the ejection system to achieve a desired coverage pattern of the components after deployment.

Abstract: A leaf spring assembly for a golf car includes a homogenous spring body having a rolled first end, a curving portion extending away from the rolled first end, a flat portion defining a second end, and a bend portion connecting the curving portion to the flat portion. A pin inserted through the rolled first end rotatably connects the rolled first end to a frame member of the golf car. A U-shaped bracket also connected to the frame member slidably supports the flat portion within the bracket permitting vertical deflections of the leaf spring body to be converted to fore-aft deflections of the flat portion.

Abstract: A marine air cushion vehicle provides a hull having a hull periphery, an inflatable bag connected to the hull at the hull periphery, an inflatable skirt connected to the bag, and a pair of inflatable lateral stability seals, each extending generally perpendicular to the hull central longitudinal axis and to port and starboard positions. A plurality of inflatable open cones are attached to the inflatable bag, the open cones being positioned in between the lateral stability seals in a fore to aft direction. The skirt includes in part the inflatable open cones. In another embodiment, the open cones can be alternatively placed in between the lateral stability seals or in front of the lateral stability seals, in between a lateral stability seal and the hull bow. In another alternative embodiment, inflatable open cones can be positioned in between a lateral stability seal and the hull stern.

Abstract: A fastener includes a head, a threaded member, and a resilient shank portion interconnecting the head portion and the threaded portion. The shank portion includes a first end adjacent the head and a second end adjacent the threaded member. The shank includes a tubular section having an inner wall and an outer wall between the first end and the second end. The tubular section has a curved axial profile. The tubular section is axially elastically deformed as the fastener is torqued down.

Abstract: A compression-molded part has a conductive layer embedded in the part during molding of the part. The conductive layer is generally adjacent an outer surface of the part and is preferably formed from a mesh, a foil, a pulled screen, or multiple layers of conductive elements. The part is preferably optimized for use on the exterior of an aircraft for lightning-strike or EMI protection or for use as an antenna. Methods for forming the panels of the invention include placing the conductive layer against a mold surface of a compression mold, then forming the compression-molded part with the conductive layer embedded in the part.