Abstract: An electric motor adapted to apply torque to a drive shaft rotatable about an axis, the electric motor includes a stator, a rotor adapted to rotate relative to the stator, a primary bearing interoperably coupled to the stator and adapted to provide bearing support between the stator and the rotor, an auxiliary bearing interoperably coupled to the drive shaft, an annular shear adapter connected to the primary bearing and the auxiliary bearing, and a shear pin interoperably coupled to the primary bearing via the annular shear adapter and configured to break responsive to torque between the annular shear adapter and the drive shaft exceeding a predetermined torque threshold.

Abstract: Embodiments are directed to systems and methods for deploying an outboard rotor blade of proprotor pylon to act as an extended lifting surface. Blade control actuators may provide primary rotor flight control as well as providing fold linkage actuation when fold locks are disengaged. During cruise flight, the blade control actuator may provide feathering inputs to the extended rotor blade, wherein the amplitude and frequency of feathering inputs are tuned to mitigate undesirable wing and fuselage dynamic modes thereby enhancing aircraft stability. The deployed rotor blades also improve the total lifting area of the aircraft, which may increase aircraft range and efficiency.

Abstract: Layers of plies of composite material are laid on a convex tool surface. A first layer is placed with a first ply of a first section having a gap edge adjacent a gap edge of a first ply of a second section, the edges being parallel and a contraction distance from each other. A second layer is placed with a second ply of the first section having a gap edge adjacent a gap edge of a second ply of the second section, the edges being parallel and a contraction distance from each other, the second ply of the second section overlapping onto the first ply of the first section by a splice distance. Consolidation and curing cause contraction of the layers toward the tool, allowing the adjacent gap edges of each layer to be in close proximity or in contact after moving toward each other during the contraction.

Abstract: A propulsion system for a rotorcraft includes a first fan assembly including a plurality of first fan blades, a second fan assembly including a plurality of second fan blades and a drive system adapted to provide torque to the first and second fan blades. The first fan blades have a larger rotational inertia than the second fan blades. The second fan blades are adapted to experience a larger angular acceleration than the first fan blades in response to torque from the drive system, thereby providing responsive thrust control for the rotorcraft.

Abstract: A handle assembly for an access panel is described and includes a support structure including upper and lower supports attached to the access panel, each of the upper and lower supports comprising a top face and a bottom face; a handle for selectively engaging with the support structure, the handle comprising a grip portion and upper and lower flanges extending perpendicularly from the grip portion, each of the upper and lower flanges comprising a top face; and a retention mechanism for retaining the handle in contact with the support structure with a combination of magnetic and mechanical force.

Abstract: A yaw control system for a helicopter having an airframe that includes a tailboom includes one or more tail rotors rotatably coupled to the tailboom and a flight control computer implementing an airframe protection module. The airframe protection module includes an airframe protection monitoring module configured to monitor one or more flight parameters of the helicopter and an airframe protection command module configured to modify one or more operating parameters of the one or more tail rotors based on the one or more flight parameters of the helicopter, thereby protecting the airframe of the helicopter.

Abstract: Tail rotor control system is described for helicopters. A pedal position sensor operable by a pilot yields greater tail rotor RPM relative to the main rotor RPM, giving the pilot increased control over the vehicle. This proves especially useful in certain situations, such as high altitude, where increasing tail rotor speed from main rotor speed can give a pilot increased maneuverability and stability.

Abstract: A vertical-takeoff-and-landing (“VTOL”) aircraft including a non-VTOL aircraft equipped for forward takeoff and flight and a modular boom system interoperably coupled to the non-VTOL aircraft. The modular boom system includes a first modular boom and a second modular boom. The first modular boom includes a first rocket-turbine engine. The first modular boom is mounted to a first wing of the non-VTOL aircraft. The second modular boom includes a second rocket-turbine engine. The second modular boom is mounted to a second wing of the non-VTOL aircraft.

Abstract: An exemplary passive oil system includes a reservoir housing configured in operation to rotate around a rotational axis, the reservoir housing defining a reservoir between a top wall, a bottom wall, innermost side, and an outer sidewall; and an outlet positioned adjacent the outer sidewall to discharge a lubrication fluid contained in the reservoir in response to the reservoir housing rotating around the rotational axis.

Abstract: In an embodiment, a method includes: adjusting a first flight control device of a rotorcraft to control flight around a first axis of the rotorcraft, the first flight control device exercising flight control authority around the first axis of the rotorcraft; detecting a failure of the first flight control device; transitioning at least a portion of the flight control authority around the first axis of the rotorcraft from the first flight control device to a second flight control device of the rotorcraft, the transitioning being performed automatically in response to detecting the failure of the first flight control device; and adjusting the second flight control device to control flight around the first axis of the rotorcraft, the second flight control device being adjusted by a first control process when the rotorcraft is in a first flight mode, the second flight control device being adjusted by a second control process when the rotorcraft is in a second flight mode.

Abstract: A method of fabricating a panel includes laying up a first laminate on a tooling surface, laying a first layer of thermoplastic on an inner surface of the first laminate, laying a large cell carbon core on the first layer of thermoplastic, laying a second layer of thermoplastic across the large cell carbon core, laying a second laminate on the second layer of thermoplastic, creating a sealed core pocket by bonding the edges of the first and second layers of the thermoplastic surrounding a perimeter of the core, increasing pressure within the core pocket, increasing pressure on the outer surface of the second laminate, heating the panel to a desired curing temperature, and maintaining the increased pressures and temperature for a desired curing duration.

Abstract: Disclosed is a modular seat for aircraft. The system has a frame that is able to be interconnected with other frames laterally. Since each lateral frame has the same pivot points (when viewed from the side), the linked seats rotate together. The seats also include buckle lugs which enable a particular seat to be used on either side of the aircraft.

Abstract: A differential pressure transducer provides measurements for determining the restriction, updated in real time, of an inlet barrier filter for a turboshaft engine of an aircraft. The percentage of restriction of the air inlet barrier filter, which corresponds to the condition of the air inlet barrier filter, is determined as a function of mass air flow into the engine during operation. The restriction percentage is indicated on the instrument panel of the rotorcraft.

Abstract: A half-shaft assembly includes a first constant velocity (CV) joint, a second CV joint and an axial movement joint connected between the first CV joint and the second CV joint. The axial movement joint includes a first shaft coupled to the first CV joint and a second shaft coupled to the second CV joint, wherein mechanical input received on the first shaft is communicated to the second shaft, and wherein the second shaft slides axially within the first shaft. The axial movement joint further includes an axial boot cover coupled on a first end to the first shaft and on a second end to the second shaft that accommodates axial movement of the first shaft relative to the second shaft. The first constant velocity (CV) joint is coupled to provide torsional input received at an input to the first shaft, the first CV joint having a first CV boot cover. The second CV joint coupled to provide torsional output received from the second shaft to an output, the second CV joint having a second CV boot cover.

Abstract: A mounting rail system for a console of an aircraft includes a pair of mounting rails. The first mounting rail is secured to the console and includes a first track with a pair of threaded faces that are configured to receive a first fastener. The second mounting rail is secured to the console opposite the first mounting rail and includes a second track with a pair of threaded faces that are configured to receive a second fastener. The mounting rail system includes a first mounting bracket configured to be secured to the first mounting rail via the first fastener and a second mounting bracket configured to be secured to the second mounting rail via the second fastener.

Abstract: A modular battery system provides propulsive power to the rotor system of an aircraft. The modular battery system includes an array of battery modules arranged in at least one stack. Each battery module includes a plurality of battery cells, a first side having positive and negative receptacles and a second side, that is opposite of the first side, having positive and negative plugs. The receptacles and plugs are configured such that adjacent battery modules in a side-by-side relationship are electrically coupled together via plug and receptacle connections and such that the battery modules are electrically coupled together in parallel. An interconnection electrically couples each stack of battery modules together via plug and receptacle connections with one of the battery modules in each stack such that the stacks of battery modules are electrically coupled together in parallel.

Abstract: The invention relates to a fluid container for a motor vehicle, having a container wall that bounds a storage volume for storing liquid with respect to an environment, a heating element that is arranged in the storage volume, and a housing, wherein the housing encloses the heating element in a liquid-tight manner with respect to the supply volume.

Abstract: A propulsion assembly for a rotorcraft includes a raceway having a tapered inner surface and a mast configured to receive the raceway at a raceway receiving station. The mast has a tapered outer surface at the raceway receiving station. The propulsion assembly includes a mast bearing assembly having a plurality of bearings facing the mast to engage the raceway. The tapered inner surface of the raceway is friction welded to the tapered outer surface of the mast at the raceway receiving station to form a tapered friction weld line.

Abstract: A system for monitoring of elastomeric bearings is described. A pattern or shape can be applied to a joint comprising elastomeric material. A camera can be disposed such that it can capture photographs or video of the pattern and how it deforms under torque and other stresses. Actual deformation of the shape/pattern can be compared to an expected deformation to gauge levels of degradation of the elastomeric material or other joint components.

Abstract: A failsafe multimode clutch assembly positioned in a powertrain of a rotorcraft. The clutch assembly includes a freewheeling having a driving mode in which torque applied to the input race is transferred to the output race and an overrunning mode in which torque applied to the output race is not transferred to the input race. A bypass assembly has an engaged position that couples the input and output races of the freewheeling unit. An actuator assembly uses pressurized lubricating oil to shift the bypass assembly between the engaged position and a disengaged position. A lock assembly enables and disables actuation of the bypass assembly. In the disengaged position, the overrunning mode of the freewheeling unit enables a unidirectional torque transfer mode of the clutch assembly. In the engaged position, the overrunning mode of the freewheeling unit is disabled such that the clutch assembly is configured for bidirectional torque transfer.