Abstract: One embodiment is an aircraft including a main body, a plurality of propulsion assemblies, and a plurality of hinges, wherein each of the plurality of propulsion assemblies is rotatably coupled to the main body using a hinge from the plurality of hinges. In an example, the aircraft includes four motor support arms and each motor support arm rotatably couples a specific propulsion assembly to a specific corresponding hinge on the main body of the aircraft and increases a span of the aircraft when the aircraft is in the flight configuration and reduces the footprint of the aircraft when the aircraft is in a storage configuration.

Abstract: Embodiments are directed to a tiltrotor aircraft having a wing, a proprotor pivotably mounted on the wing, and a downstop striker attached to the proprotor using a load pin, wherein the load pin is configured to generate an output signal representing a force between the proprotor and the wing. A downstop mounted on the wing is aligned to be in contact with the downstop striker when the proprotor is in a horizontal position. A conversion actuator moves the proprotor between a horizontal position and vertical position. A flight control computer is coupled to the output signal from the load pin and configured to control the conversion actuator, wherein the flight control computer is configured to cause the conversion actuator to increase the force if the force is less than a first selected preload value or to decrease the force if the force is greater than a second selected preload value.

Abstract: A load sensor includes a compressible body positionable between two surfaces. The compressible body has a plurality of aligned layers including first and second outer shims with a middle shim positioned therebetween and with a resilient material interposed between each adjacent shim. The second outer shim has a gap that exposes an unsupported area of the middle shim. A strain gauge is coupled to the middle shim in the unsupported area. When the compressible body is uncompressed, the resilient material interposed between the first outer shim and the middle shim has a substantially uniform thickness. When the compressible body is compressed between the two surfaces, the resilient material aligned with the unsupported area and interposed between the first outer shim and the middle shim has a nonuniform thickness such that the middle shim deflects away from the first outer shim in the unsupported area, thereby deforming the strain gauge.

Abstract: An automatic aircraft powerplant control system includes a throttle servo for adjusting a throttle valve via a throttle control linkage. A throttle control lever provides a user input to the throttle servo, and a throttle controller controls the throttle servo for controlling a throttle valve. A propeller servo may be provided for adjusting a propeller governor setting of an engine. A propeller control lever provides a user input to the propeller servo, and a propeller controller controls the propeller servo. A full-authority digital engine control (FADEC) controller is used to automatically control mixing of fuel and air via a fuel-air mixture device. The FADEC controller may be used to automatically provide propeller control.

Abstract: According to one implementation of the present disclosure, a stabilizer of an aircraft includes an energy attenuating portion. The energy attenuating portion includes first and second edge sections separated by an adaptable section. The adaptable section may be rigid in a first range of directions and compressible in a second range of directions.

Abstract: A seat backrest inertial locking system configured to lock a seat backrest in place upon rapid acceleration or deceleration of a vehicle. The locking system includes an inertial mass located on an actuation ring, the inertial mass configured to cause rotation of the actuation ring when a rapid acceleration or deceleration is experienced. Rotation of the actuation ring causes longitudinal movement of a locking member into a receiving slot disposed on a truss of the seat backrest, thereby locking the seat backrest in place.

Abstract: One embodiment is an aircraft comprising a rechargeable main battery for providing power to a system load of the aircraft; power source for providing at least one of a voltage and a current for recharging the rechargeable main battery; and a controller module connected to the rechargeable main battery, the controller module configured to control a process of recharging the rechargeable main battery using the at least one of the voltage and the current according to a battery type of the rechargeable main battery without removing the rechargeable main battery from the aircraft.

Abstract: A thermally conductive curing process adds conductive additives to create pathways for dissipating heat during a curing process, thereby reducing the cure time, increasing the output capability, and reducing cost. Conductive particles or short fibers can be dispersed throughout the resin system or composite fiber layers in pre-impregnated or RTM-processed composite material. By disposing conductive particles or short fibers in a resin as part of the curing process, heat generated during the curing process can dissipate more quickly from any type of composite, especially thick composites. Conductive additive examples include multi-walled carbon nanotubes (MWCNTs), single-walled carbon nanotubes (SWCNTs), graphene/graphite powder, buckyballs, short fibrous particulate, nano-clays, nano-particles, and other suitable materials.

Abstract: A motor assembly is described and includes a housing having a forward endplate and a rear endplate; a plurality of motors disposed within the housing; and a drive shaft driven by the plurality of motors and having a first end extending through the forward endplate of the housing and a second end extending through the rear endplate of the housing, wherein the first end of the drive shaft is configured to engage with a gearbox.

Abstract: Various implementations described herein are directed to an aircraft. The aircraft includes an airframe; and a windshield system having a transparent canopy coupled to the airframe and a transparent inner panel having a portion thereof disposed within the transparent canopy and coupled to the airframe and to at least a processor.

Abstract: A powered seat-base release system includes a rod rotatably mounted in a bucket assembly of an aircraft seat and a motor mechanically coupled to the rod. The motor is configured for rotating the rod from a locked position to a released position. A locking mechanism is configured for preventing motion of the bucket assembly. A cable has a first end and a second end, the first end being mechanically coupled to the rod, and the second end being mechanically coupled to the locking mechanism. A user interface is configured to activate the motor for rotating the rod to the released position such that the rod pulls the cable thereby releasing the locking mechanism to enable motion of the bucket assembly. Upon deactivation of the motor, a biasing mechanism is configured to counter rotate the rod from the released position to the locked position thereby back driving the motor.

Abstract: An automatic aircraft powerplant control system includes a throttle servo for adjusting a throttle valve via a throttle control linkage. A throttle control lever provides a user input to the throttle servo, and a throttle controller controls the throttle servo for controlling a throttle valve. A dual-redundant propellor servo drive provides propellor control, and a dual-redundant mixture servo drive controls an air-fuel mixture. A first processor and a second processor are communicatively coupled with the dual-redundant propellor servo drive and the dual-redundant mixture servo drive and with each other to provide dual-redundant propellor and mixture control. The throttle control lever provides a single lever for pilot control of aircraft power, and the throttle control configuration is compatible with an auto-land capability.

Abstract: An exemplary ducted fan includes a duct having a central longitudinal axis, a rotor hub and stator hub extending along the central longitudinal axis, rotor blades extending from the rotor hub, each of the rotor blades operable to rotate about its own pitch-change axis, the pitch-change axes lying in a rotor plane that is generally perpendicular to the central longitudinal axis, each of the rotor blades having a rotor trailing edge and a rotor chord length, stators extending from the stator hub to an interior surface of the duct, each of the stators having a stator leading edge and a stator thickness, and a first separation between the rotor plane and the stator leading edge of not less than approximately 1.5 times the stator thickness.

Abstract: A fluid level sensing system includes a mounting strip and fluid sensing nodes coupled to the mounting strip. Each fluid sensing node is switchable between a fluid present state and a fluid absent state. Each fluid sensing node includes a prism, a photoemitter and a photoreceptor. The photoemitter and photoreceptor are interposed between the prism and the mounting strip. In the absence of fluid around the prism, the photoreceptor receives greater than a threshold amount of light from the photoemitter internally reflected by the prism to switch the fluid sensing node to the fluid absent state. When the prism is covered in fluid, the photoreceptor receives less than the threshold amount of light from the photoemitter to switch the fluid sensing node to the fluid present state. A processor determines a fluid level based on the fluid detection states of the fluid sensing nodes.

Abstract: A method of assembling an aircraft gearbox. The method includes mounting an outer race and a plurality of rollers of a roller bearing in an opening of a gearbox housing, mating a cylindrical guide sleeve having a lead-in chamfer with a gear assembly having a gear and a cylindrical shaft such that a trailing shoulder of the guide sleeve is positioned proximate a leading shoulder of the shaft, the shaft including an inner race of the roller bearing, axially passing the lead-in chamfer of the guide sleeve through the plurality of rollers, radially outwardly urging the rollers toward the outer race with the guide sleeve, axially passing the leading shoulder of the shaft through the plurality of rollers, positioning the inner race relative to the plurality of rollers to form the roller bearing and removing the guide sleeve from the gear assembly.

Abstract: A handle assembly for an access panel is described and includes a handle connected to a support structure integrated into and covered by a skin of the access panel, the handle comprising a grip portion and upper and lower flanges extending perpendicularly from the grip portion and having first ends connected to the grip portion and second ends connected to the support structure; and a cover disposed over an opening in the access panel skin and selectively transitionable between a closed position and an open position, the opening situated relative to the handle such that the handle is concealed when the cover is in a closed position and accessible via the opening when the cover is in an open position.

Abstract: A method of preparing a composite article including providing a first bias assembly with a first bias roll; providing a first non-bias assembly with a first non-bias roll; positioning the first bias assembly to a dispensing position; dispensing a bias ply from the first bias roll along a bias path on a mold; cutting the bias ply; positioning the first non-bias assembly to a dispensing position; dispensing a non-bias ply from the first non-bias roll; and cutting the non-bias ply; wherein the bias path and the non-bias path are substantially parallel.

Abstract: A method of curing an aircraft component including applying a temperature sensitive adhesive to a surface of a component, the surface having a contour; positioning a heating tool including a manifold with a ventilation path such that the ventilation path is adjacent to the surface by aligning the ventilation path to the contour of the component; and heating the surface of the component with uniform airflow from the ventilation path; wherein the manifold includes a chamber with a diverging portion configured to provide uniform airflow through the ventilation path to provide heating to the surface.

Abstract: A method of verifying operation of an aircraft in a pre-defined flight mode includes operating the aircraft in a first flight mode, commanding the aircraft to transition to a second flight mode, evaluating a plurality of motor performance parameters, and based on values of the plurality of motor performance parameters, determining whether the aircraft has successfully transitioned to the second flight mode.

Abstract: One embodiment includes a rotary aircraft, including: a main drive rotor; an aircraft body mechanically coupled to the main drive rotor; and first and second flight assist wings passively rotatably coupled to the aircraft body.