Patents Assigned to Thatbox Design, LLC
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Patent number: 11364699Abstract: A machine is configured to transition a blank having a fold line extending therein directly between first and second panels thereof. The machine includes a side support configured to abut an underside of the first panel, and a vacuum gripper including a suction cup that is extendable into suctioning engagement with an underside of the second panel, and that is retractable while maintaining suctioning engagement with the underside of the second panel. The vacuum gripper is configured to pull the second panel downward by retraction of the suction cup while maintaining suctioning engagement with the underside of the second panel and while the side support abuts the first panel, whereby the first panel bends along the fold line upwardly relative to the second panel. A rod is extendable into engagement with the underside of the first panel for further bending of the first panel along the fold line.Type: GrantFiled: October 17, 2019Date of Patent: June 21, 2022Assignee: THATBOX DESIGN, LLCInventor: Donn J. Costanzo, Jr.
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Patent number: 10611514Abstract: Dual handle box designs, blanks for forming boxes by folding, collapsible and non-collapsible boxes formed thereby, and manufacturing methods therefor are disclosed. Preferably each handle is located on an opposite end of the box; is two-ply; defines an elongate hand opening for receiving fingers of a hand; defines an elongate tab opening for receiving a tab of a center handle, and that intersects the hand opening; and defines a recess for receiving and retaining a lid panel of the box. Furthermore, the boxes preferably have a waterproof or water-resistant coating applied and are used as ice coolers for beverages and food items.Type: GrantFiled: February 11, 2019Date of Patent: April 7, 2020Assignee: THATBOX DESIGN, LLCInventor: Donn J. Costanzo, Jr.
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Patent number: 10543951Abstract: A cooler includes panels defining a storage area; corner panels; top panels forming a lid; a first handle panel connected to a first top panel and having a slot formed therein; a second handle panel connected to a second top panel and having a slot formed therein; and a first tab panel connected to a corner panel and having a tab defining a recess, the tab being configured to extend through the slot of the first handle panel and through the slot of the second handle panel for locking the handle panels and top panels in a fully closed, carry configuration of the cooler. Portions of the first and second handle panels are received within the recess defined by the tab. The second handle panel can be unlocked and the storage area accessed while holding the cooler with the first handle panel.Type: GrantFiled: August 9, 2018Date of Patent: January 28, 2020Assignee: THATBOX DESIGN, LLCInventor: Donn J. Costanzo, Jr.
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Patent number: 10202231Abstract: A one-piece, foldable corrugated cooler includes a storage portion having a bottom panel, two side panels, two end panels, and four corner panels; two handle panels forming a lid and a handle; and at least one locking panel. The at least one locking panel is adapted to secure the lid in a closed orientation, and the at least one locking panel is integral with at least one corner panel and at least one handle panel.Type: GrantFiled: December 29, 2017Date of Patent: February 12, 2019Assignee: THATBOX DESIGN, LLCInventor: Donn J. Costanzo, Jr.
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Patent number: 10202219Abstract: Dual handle box designs, blanks for forming boxes by folding, collapsible and non-collapsible boxes formed thereby, and manufacturing methods therefor are disclosed. Preferably each handle is located on an opposite end of the box; is two-ply; defines an elongate hand opening for receiving fingers of a hand; defines an elongate tab opening for receiving a tab of a center handle, and that intersects the hand opening; and defines a recess for receiving and retaining a lid panel of the box. Furthermore, the boxes preferably have a waterproof or water-resistant coating applied and are used as ice coolers for beverages and food items.Type: GrantFiled: January 5, 2018Date of Patent: February 12, 2019Assignee: THATBOX DESIGN, LLCInventor: Donn J. Costanzo, Jr.
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Patent number: 9862521Abstract: Dual handle box designs, blanks for forming boxes by folding, collapsible and non-collapsible boxes formed thereby, and manufacturing methods therefor are disclosed. Preferably each handle is located on an opposite end of the box; is two-ply; defines an elongate hand opening for receiving fingers of a hand; defines an elongate tab opening for receiving a tab of a center handle, and that intersects the hand opening; and defines a recess for receiving and retaining a lid panel of the box. Furthermore, the boxes preferably have a waterproof or water-resistant coating applied and are used as ice coolers for beverages and food items.Type: GrantFiled: November 21, 2016Date of Patent: January 9, 2018Assignee: THATBOX DESIGN, LLCInventor: Donn J. Costanzo, Jr.
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Patent number: 9856067Abstract: A one-piece, foldable corrugated cooler includes a storage portion having a bottom panel, two side panels, two end panels, and four corner panels; two handle panels forming a lid and a handle; and at least one locking panel. The at least one locking panel is adapted to secure the lid in a closed orientation, and the at least one locking panel is integral with at least one corner panel and at least one handle panel.Type: GrantFiled: October 9, 2016Date of Patent: January 2, 2018Assignee: THATBOX DESIGN, LLCInventor: Donn J. Costanzo, Jr.
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Patent number: 9828133Abstract: Box designs, blanks for forming boxes by folding, collapsible and non-collapsible boxes formed thereby, and manufacturing methods therefor are disclosed. An exemplary box is formed from folding a single sheet of material having fold lines therein. The assembled box includes a lid comprising a top panel having top side panels that extend partially within the interior of the box and partially on the exterior of the box when the box is assembled and the lid is closed. Overlapping side panels of the box define openings through which the top side panels extend in crossing over from the exterior of the box to the interior of the box. In a feature, the openings defined in the sides of the box are covered by the top side panels when extending there through. In another feature, the box is collapsible when in the assembled state.Type: GrantFiled: February 14, 2016Date of Patent: November 28, 2017Assignee: THATBOX DESIGN, LLCInventor: Donn J. Costanzo, Jr.
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Patent number: 9701089Abstract: A machine for transitioning a box cutout from a flat configuration to a collapsed box configuration includes a first drive wheel configured to drive a box cutout towards a plunging area; a plunger configured to apply force to a central portion of a bottom panel of the box cutout so as to fold the box about a lateral bisecting axis and propel at least a portion of the box cutout downward; and opposed second and third drive wheels configured to grab a box cutout propelled downward by the plunger and further draw the box cutout downward into a collapsed box configuration within a collection area. A box cutout transitioned to a collapsed box configuration in this manner may include a bottom panel having plurality of unbroken minor score lines and broken major score lines.Type: GrantFiled: October 9, 2016Date of Patent: July 11, 2017Assignee: THATBOX DESIGN, LLCInventors: Donn J. Costanzo, Jr., Donn J. Costanzo
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Patent number: 9499294Abstract: Dual handle box designs, blanks for forming boxes by folding, collapsible and non-collapsible boxes formed thereby, and manufacturing methods therefor are disclosed. Preferably each handle is located on an opposite end of the box; is two-ply; defines an elongate hand opening for receiving fingers of a hand; defines an elongate tab opening for receiving a tab of a center handle, and that intersects the hand opening; and defines a recess for receiving and retaining a lid panel of the box. Furthermore, the boxes preferably have a waterproof or water-resistant coating applied and are used as ice coolers for beverages and food items.Type: GrantFiled: April 29, 2015Date of Patent: November 22, 2016Assignee: THATBOX DESIGN, LLCInventor: Donn J. Costanzo, Jr.
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Patent number: 9475247Abstract: A machine for transitioning a box cutout from a flat configuration to a collapsed box configuration includes a first drive wheel configured to drive a box cutout towards a plunging area; a plunger configured to apply force to a central portion of a bottom panel of the box cutout so as to fold the box about a lateral bisecting axis and propel at least a portion of the box cutout downward; and opposed second and third drive wheels configured to grab a box cutout propelled downward by the plunger and further draw the box cutout downward into a collapsed box configuration within a collection area. A box cutout transitioned to a collapsed box configuration in this manner may include a bottom panel having plurality of unbroken minor score lines and broken major score lines.Type: GrantFiled: October 21, 2013Date of Patent: October 25, 2016Assignee: THATBOX DESIGN, LLCInventors: Donn J. Costanzo, Jr., Donn J. Costanzo
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Patent number: 9469433Abstract: A one-piece, foldable corrugated cooler includes a storage portion having a bottom panel, two side panels, two end panels, and four corner panels; two handle panels forming a lid and a handle; and at least one locking panel. The at least one locking panel is adapted to secure the lid in a closed orientation, and the at least one locking panel is integral with at least one corner panel and at least one handle panel.Type: GrantFiled: January 15, 2016Date of Patent: October 18, 2016Assignee: THATBOX DESIGN, LLCInventor: Donn J. Costanzo, Jr.
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Patent number: 9260216Abstract: Box designs, blanks for forming boxes by folding, collapsible and non-collapsible boxes formed thereby, and manufacturing methods therefor are disclosed. An exemplary box is formed from folding a single sheet of material having fold lines therein. The assembled box includes a lid comprising a top panel having top side panels that extend partially within the interior of the box and partially on the exterior of the box when the box is assembled and the lid is closed. Overlapping side panels of the box define openings through which the top side panels extend in crossing over from the exterior of the box to the interior of the box. In a feature, the openings defined in the sides of the box are covered by the top side panels when extending therethrough. In another feature, the box is collapsible when in the assembled state.Type: GrantFiled: June 27, 2014Date of Patent: February 16, 2016Assignee: THATBOX DESIGN, LLCInventor: Donn J. Costanzo, Jr.
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Patent number: 9238522Abstract: A one-piece, foldable corrugated cooler includes a storage portion having a bottom panel, two side panels, two end panels, and four corner panels; two handle panels forming a lid and a handle; and at least one locking panel. The at least one locking panel is adapted to secure the lid in a closed orientation, and the at least one locking panel is integral with at least one corner panel and at least one handle panel.Type: GrantFiled: February 23, 2015Date of Patent: January 19, 2016Assignee: THATBOX DESIGN, LLCInventor: Donn J. Costanzo, Jr.
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Patent number: 9085385Abstract: A box includes a front connected to two front attachment panels, a back connected to two back attachment panels, first and second sides, a bottom, a first top panel connected to the front having flanges on opposite sides, each of the flanges being respectively connected to one of the front attachment panels, and a second top panel having flanges on opposite sides, each of the flanges being respectively connected to one of the back attachment panels. One of the top panels includes a tab and the other does not; the flanges of the top panel that includes the tab extend to the outer edge of such top panel; the flanges of the other do not extend to the outer edge of such top panel; and the flanges and tab are configured to lock the top panels in a closed configuration.Type: GrantFiled: October 29, 2013Date of Patent: July 21, 2015Assignee: THATBOX DESIGN, LLCInventor: Donn J. Costanzo, Jr.
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Patent number: 8960471Abstract: A one-piece, foldable corrugated cooler includes a storage portion having a bottom panel, two side panels, two end panels, and four corner panels; two handle panels forming a lid and a handle; and at least one locking panel. The at least one locking panel is adapted to secure the lid in a closed orientation, and the at least one locking panel is integral with at least one corner panel and at least one handle panel.Type: GrantFiled: June 16, 2014Date of Patent: February 24, 2015Assignee: Thatbox Design, LLCInventor: Donn J. Costanzo, Jr.
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Patent number: 8752721Abstract: A one-piece, foldable corrugated cooler includes a storage portion having a bottom panel, two side panels, two end panels, and four corner panels; two handle panels forming a lid and a handle; and at least one locking panel. The at least one locking panel is adapted to secure the lid in a closed orientation, and the at least one locking panel is integral with at least one corner panel and at least one handle panel.Type: GrantFiled: November 4, 2013Date of Patent: June 17, 2014Assignee: Thatbox Design, LLCInventor: Donn J. Costanzo, Jr.
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Patent number: 8733625Abstract: A one-piece container includes a single sheet of corrugated material, including: four walls, a bottom, and a lid, the lid being hingedly and integrally connected to one of the four walls. The bottom and the four walls define a storage area for housing articles therein. The lid is configured to transition between an open position, an intermediate position, and a closed position. The one-piece container includes a mechanism for maintaining the lid in a closed position. In some embodiments, the mechanism biases the lid toward a closed position when in the closed position, an open position when in the open position, and an intermediate position when in the intermediate position. In other embodiments, the mechanism includes tabs and slots for retaining the lid in the closed position. Other embodiments include a combination of these features. The container may be a cardboard box.Type: GrantFiled: March 14, 2012Date of Patent: May 27, 2014Assignee: Thatbox Design, LLCInventor: Donn J. Costanzo, Jr.
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Patent number: 8573430Abstract: A one-piece, foldable corrugated cooler includes a storage portion having a bottom panel, two side panels, two end panels, and four corner panels; two handle panels forming a lid and a two-ply handle; and at least one two-ply locking panel. The at least one two-ply locking panel is adapted to secure the lid in a closed orientation, and the at least one two-ply locking panel is integral with at least one corner panel and at least one handle panel.Type: GrantFiled: March 14, 2012Date of Patent: November 5, 2013Assignee: Thatbox Design, LLCInventor: Donn J. Costanzo, Jr.
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Patent number: 8567662Abstract: A box having top panels that lock together to keep the box in a closed condition is disclosed. A box blank or cutout from which the box is created by folding is further disclosed.Type: GrantFiled: July 31, 2011Date of Patent: October 29, 2013Assignee: Thatbox Design, LLCInventor: Donn J. Costanzo, Jr.