Abstract: The present invention is a bakery product produced by compressing stacked sheets of dough into a laminate and baking the laminate. The bakery product includes a first sheet of dough and a second sheet of dough. The first sheet of dough has a first grain direction. The second sheet of dough has a second grain direction. The second sheet of dough is positioned in facing engagement on the first sheet of dough to form a laminate of dough, wherein the first and second grain directions are positioned generally not parallel with respect to each other. The present invention is also directed to the apparatus and method used for producing the above-described bakery product.

Abstract: A metering system for handling product through a packaging operation comprising: a mechanism for transporting individual product units in discrete lanes to a staging area ahead of a subsequent processing operation; a stop for restraining the flow of product before it enters the subsequent processing operation; a mechanism for detecting when a predetermined quantity of product has accumulated in each lane of the staging area against the stop; and a mechanism for restraining by individual lane further quantities of product before they enter the staging area.

Abstract: The present invention comprises a rotary drive nozzle die machine for use with at least first and second dough extruders. The machine includes at least one rotatable nozzle having at least two openings for extruding at least two strands of dough therethrough, a first compression head for directing a first flow of a first type of dough under pressure from the first extruder toward the at least one rotatable nozzle and a second compression head for directing a second flow of a second type of dough under pressure from the second extruder toward the at least one rotatable nozzle.

Abstract: An apparatus and method for automatically weighing portions of semi-solid matter using a weigh station having a rotating receptacle which receives the portion so that an accurate weight indication of the portion can be taken, and propels the portion from the weigh station to a further conveyor or processing system, a drive motor which powers the weigh station through a disengageable motor drive connection, and a weight signal processor which converts and stores the weight indications as weight data and transmits appropriate control signals to the drive motor, whereby variations in the weight of each portion are measured and evaluated to control the further processing of each portion, according to whether the portion weight is within predetermined parameters.

Abstract: A method of making a loaf of crustless, sliced bread from a rectangular prismatic loaf of bread, the method comprising: decrusting the bread by moving the loaf of broad longitudinally past cutting blades to remove the crust from four sides of the loaf of bread; slicing the crustless bread by moving the loaf transversely past a plurality of blades to slice the loaf; and packaging the loaf by moving the loaf longitudinally to a packaging station.

Abstract: The present invention broadly relates to a procurement system and corresponding procurement method which enables a consumer to order a food item online by accessing the system and selecting the ingredients for the desired food item. After selecting the desired food item, an order signal is sent to a cell in the user's locality. The cell may then prepare and deliver the food item to the user.

Abstract: A combination sealing and cutting device comprising: an elongated anvil having an elongated slot therein; an elongated blade having a longitudinal aperture therein; a heating element in the longitudinal aperture; and an actuator mechanism for driving the blade toward and into the elongated slot to accomplish simultaneous sealing and cutting of overlying polymer films. According to various preferred embodiments, the combination sealing and cutting device further includes a pair of parallel flanges extending along both edges of the blade that serve to retain the blade; and film retaining beads along the longitudinal edges of the parallel flanges that serve to retain the plastic films being cut and sealed against the outer edges of the elongated slot.

Abstract: An apparatus and method for continuously producing constant weight portions of semi-solid matter, such as bread dough, from a large mass through a dividing mechanism whereby portions are formed on a receptacle which receives the portion so that an accurate weight indication of the portion can be taken. By separating portions of the mass with the divider, when the weight of the mass on the receptacle reaches a predetermined shutoff weight, constant weight portions are achieved. A drive motor may power the receptacle through a selectively disengageable motor drive connection, which can be disengaged to allow accurate weight indications. Variations in the weight of portions from a target portion weight may be minimized by automatically adjusting the shutoff weight at which the portion is separated by the dividing mechanism, according to the difference between the portion weight and the target weight.

Abstract: The present invention is directed to mold control and extended shelf life methods and compositions for preparing edible dough-based products comprising (a) treating a surface of a dough with (i) at least one preservative in an amount effective to inhibit mold growth on the surface of bread prepared from the dough, wherein the at least one preservative is suspended in the composition in the form of very fine preservative particles having a mean particle size below 30 ?m and (ii) at least one pH adjusting agent in an amount effective to improve the activity of the at least one preservative and/or inhibit microbial growth on the surface of bread prepared from the dough; and (b) baking the dough to form the bread; wherein the treating is done prior to or during baking.

Abstract: An adjustable lane guide system comprising: 1) first and second generally parallel and spaced apart support bars; 2) a plurality of lane guides generally perpendicular to the support bars; and 3) a plurality of adjustable attachment mechanisms joining the lane guides to the first and second support bars. Each of the adjustable attachment mechanisms comprises a bearing block that engages the support bars; a pair of opposing wings on either side of the bearing block also engaging the support bars and each having first and second ends, the first ends hingeably attached to the bearing block and the second ends flared by a spring located between the pair of opposed wings such that pressure applied to each of the second ends causes the wings to be drawn toward each other against the pressure of the spring thereby allowing the adjustment mechanisms to move laterally along the support bar so that the distance between adjacent lane guides can be changed along the first and second support bars.

Abstract: Apparatus and method for holding an uncompressed bundle of product from the top with a vacuum assisted end effector and then simultaneously compressing the bundle from all sides at the same time with thin compression plates located about the periphery of a vacuum assisted end effector to form an evenly compressed product bundle that is then placed in a container with the compression plates between the product and the container walls. Once the bundle is received in the container, vacuum is removed; the inward force of the compression plates released and the compression plates removed vertically from between the product and the containers walls. The simultaneous compression from all sides provides even distribution of forces on the product and ensures that all product is compressed or deformed to the same degree. Using the apparatus described herein to place the bottom of the products gently onto the inside bottom of the container is further advantageous.

Abstract: A contact activated vacuum assisted suction cup assembly comprising: 1) a cylindrical bellowed or corrugated cup defining a plurality of interconnected bellows or corrugations of alternating, coaxial large and small diameter areas, hereinafter “bellows”, and having; A) an open contact end; and B) a valve end including a valve seat; 2) a valve stem having first and second extremities; 3) a valve plate intermediate the open contact end and the valve end in one of the large diameter areas attached to the first extremity; and 4) a valve stop attached to the valve stem at the second extremity that can engage the valve seat in the closed position. A picking device comprising a vacuum plenum having a plurality of the previously described contact activated vacuum assisted suction cup assemblies mounted therein in plenum apertures that engage a peripheral flange about the valve end is also described.

Abstract: Active yeast in granular or powder form for the production of bread, cakes, and other bakery products, includes active yeast obtained by treatment of a mixture of 35-40% by weight of natural yeast in an active powder and 55-60% by weight of compressed yeast, in order to attain a final product composed indicatively of 70% of active yeast and 30% of compressed yeast and with a neutral pH.

Abstract: An apparatus and method for continuously producing constant weight portions of semi-solid matter, such as bread dough, from a large mass through a dividing mechanism whereby portions are formed on a receptacle which receives the portion so that an accurate weight indication of the portion can be taken. By separating portions of the mass with the divider, when the weight of the mass on the receptacle reaches a predetermined shutoff weight, constant weight portions are achieved. A drive motor may power the receptacle through a selectively disengageable motor drive connection, which can be disengaged to allow accurate weight indications. Variations in the weight of portions from a target portion weight may be minimized by automatically adjusting the shutoff weight at which the portion is separated by the dividing mechanism, according to the difference between the portion weight and the target weight.

Abstract: A dough cutting apparatus is disclosed including a plurality of dough cutting members (6), each of which is adapted for cutting a desired shape out of a strip of dough. Each dough cutting member is spaced apart from an adjacent cutting member by a predetermined distance so that when each cutting member cuts a dough cut-out from the strip of dough, there is a relatively narrow web (101) of waste dough produced in the region between adjacent dough cutting members. There is also a waste dough web removing apparatus (50) which has a plurality of fingers (51, 52, 53) for urging the waste dough web upwardly for separation from the dough cut-outs.

Abstract: A splicing device comprising: an elongated anvil having an elongated slot therein; an elongated splicing head having a pair of spaced apart tips extending therefrom and having a longitudinal aperture therein; a heating element in the longitudinal aperture; and an actuator mechanism for driving one of the tips toward and into the elongated slot to weld two overlying polymer films together and the other of the tips into cutting contact with a polymeric film from a spent roll of film. According to various preferred embodiments, the splicing device further includes a pair of retaining members on either side of the anvil that serve to retain films to be spliced in taut contact with the anvil during splicing, and a turret section for rotating full and spent rolls of polymeric film into position for continued operation and reloading.

Abstract: The present invention relates to a process for producing bread, said process being suitable for obtaining a bread having a shelf-life of at least seven days, the process comprising providing a dough based upon a flour and adding a specific enzyme mixture. The present invention further relates to a bread having a shelf-life of at least seven days and to an enzyme mixture for use in obtaining such a bread.

Abstract: The present invention is directed to mold control and extended shelf life methods and compositions for preparing edible dough-based products, such as, for example, breads, by treating the surface of the dough used to prepare the edible product with at least one preservative and at least one pH adjusting agent prior to or during baking. The present invention is also directed to methods and compositions for preparing edible dough-based products, such as, for example, breads, by treating the surface of the dough used to prepare the edible product with a at least one pH adjusting agent prior to or during baking.

Abstract: A frying apparatus (1) for frying a food product comprises a container (20) and at least one conveying device (201, 202, 203, 204) and corresponding at least one submerging device (301, 302, 303, 304). The submerging device is adapted to be moved between an out-of-use mode in which it is in a raised position and an in-use mode in which it is in a lowered position and is operative to hold the food product down on the conveyor belt. In use, oil at a pre-determined elevated temperature is held in the container and the conveying device for carrying the food product is located underneath the surface of the liquid with food product carried on the conveying device being held down under the surface of the liquid by the submerging device thereby preventing the food product from floating to the surface of the liquid, ensuring effective and consistent cooking of the food product.