Abstract: A non-torque reactive air suspension exhibiting excellent roll stability characteristics is shown to include frame hangers mounted to frame rails extending longitudinally on opposite sides of a vehicle. Longitudinally extending beams are connected to the frame hangers at one end and extend parallel to the frame rails. At their other ends, the beams are joined by a crossbrace extending laterally across the vehicle centerline. In a central portion thereof, the beams have an axle pivot bore to which an axle clamp assembly is connected, the axle clamp assembly clamping a drive axle housing for the vehicle. The axle pivot bore is generally aligned with the drive axle. A control rod assembly is connected to suspension or frame components. Together with the beams, the control rod assembly forms a parallelogram configuration wherein the beams form the lower linkages of that configuration and the control rods included within the control rod assembly form the upper linkages of that configuration.

Abstract: A brake torque plate and an installation method for fixedly attaching the plate to an axle tube, includes the plate formed with an opening and a continuous cut extending between the plate peripheral edge and the opening, wherein the diameter of the opening is smaller than that of the axle tube. The cut enables the torque plate to be temporarily expanded for installation on the axle tube by spreading means until the bore diameter is larger than that of the axle tube. Upon mounting of the torque plate on the axle tube, the spreading means is removed to reduce the diameter of the opening, thereby creating an interference fit between the torque plate and the axle tube and minimizing or eliminating the gap between the plate opening and the axle tube to ensure perpendicularity between the axle tube center line and the torque plate inboard and outboard faces.

Abstract: A multi-piece steering knuckle having at least one boss which is adjustable in position along an axis of a king pin. More particularly, a steering knuckle including at least one boss having a threaded surface for threading to a mating surface of a yoke arm, the threaded surface allowing the boss to be selectively positioned along an axis of a king pin in a non-finite number of incremental positions. In another embodiment, a steering knuckle boss having an outwardly threaded surface for threading to a mating surface of a yoke arm and having, optionally, an inner wall composed of, at least in part, a nickel-aluminum bronze alloy.

Abstract: A vehicle alignment measurement apparatus includes a first reference member removably mountable on a kingpin of a trailer and a second reference member removably mountable on selected ones of the trailer frame rails typically used to lock a movable slider having front and rear axles in place beneath the trailer. A third reference member is removably mountable on selected ones of wheels mounted on the axles. A distance between the first reference member and the second reference member, which is perpendicular to the rail, is measured to determine the alignment of the frame rails relative to the kingpin. A distance between the first reference member and the third reference member, which is aligned with the axle centerline, is measured to determine the alignment of the front axle relative to the kingpin. A pair of the third reference members can be used to align the rear axle to the front axle.

Abstract: An auxiliary lift axle suspension of the parallelogram type is constructed for heavy duty operation by providing longitudinal control arms at the corners of a parallelogram configuration extending between the axle connecting member and the frame hanger bracket. A lift bellows is then located between two opposing rigidity providing, U-shaped members (called paddles or stabilizer members) located within the three dimensional parallelogram space, wherein the legs of one U-shaped member are connected to the axle connecting member and the legs of the opposing U-shaped member are connected to the hanger bracket, such that the lift bellows is located between the bases of the opposing paddles and expands bi-directionally to lift the wheels of the suspension from the road surface.

Abstract: A parallelogram lift axle suspension system includes an in-line lift bellows located between and vertically aligned with a pair of upper and lower control arms so as to provide bi-directional expansion and contraction of the lift bellows for raising and lowering the suspension while increasing the space available between the longitudinal frame rails enabling use of the suspension in certain vehicles by avoiding interference with other vehicle components of the vehicle located in this space.

Abstract: An improved fixture and method for assembling a structure, wherein the improved fixture comprises a frame and a pair of position compliance devices. The compliance devices are attached to a selected one of the ends of the fixture frame for engagement with the arms of a selected one of a headstock and a tailstock used to rotate the fixture and structure to be assembled. The compliance devices each comprise a slidable block having a locating pin rotatably mounted therein, which enables the fixture to be accurately and removably positioned between a headstock and a tailstock, serving to reduce unwanted stress on the fixture and the structure to be assembled during rotation. Removability of the fixture and structure to be assembled facilitates convenient loading/unloading of the structure and 360 degree access to the structure and fixture by an operator.

Abstract: A non-torque reactive air suspension exhibiting excellent roll stability characteristics is shown to include frame hangers mounted to frame rails extending longitudinally on opposite sides of a vehicle. Longitudinally extending beams are connected to the frame hangers at one end and extend parallel to the frame rails. At their other ends, the beams are joined by a crossbrace extending laterally across the vehicle centerline. In a central portion thereof, the beams have an axle pivot bore to which an axle clamp assembly is connected, the axle clamp assembly clamping a drive axle housing for the vehicle. The axle pivot bore is generally aligned with the drive axle. A control rod assembly is connected to suspension or frame components. Together with the beams, the control rod assembly forms a parallelogram configuration wherein the beams form the lower linkages of that configuration and the control rods included within the control rod assembly form the upper linkages of that configuration.

Abstract: A lift-type axle/suspension system of a heavy-duty vehicle includes ride air springs for providing vehicle load support when the system is lowered, and one or more lift air springs for selectively raising the system when such additional load support is unnecessary or when greater vehicle maneuverability is desired. An apparatus integrates and simultaneously controls the operating systems for the lift and ride air springs. The control apparatus includes a plurality of conduits and valves which enable pressurized air from the lift air springs to be rapidly provided to the ride air springs when the system is being lowered. The additional air supplements the normal source of air from the vehicle compressed air source to ensure sufficient and timely air for smooth and efficient operation of the ride air springs without excessive buckling or folding, thus maintaining adequate overall vehicle air pressure needed for operating other vehicle components.

Abstract: A system for automatically and simultaneously controlling one or more vehicle functions by detecting the direction of movement of and the distance traveled by the vehicle. The control system includes an electronic sensor mounted on a selected one of the vehicle axles adjacent to and facing an anti-lock braking system tone ring of a selected one of the wheel hubs mounted on the axle. The sensor is electrically connected to an electronic control unit, which in turn is electrically connected to a vehicle function actuation device such as a lift axle solenoid or back-up alarm actuation device. The sensor transmits direction and distance information to the electronic control unit based on the movements of a plurality of teeth formed on the tone ring. The control system is a stand-alone system that is free of interfacing with other vehicle systems, such as the anti-lock braking system.

Abstract: Tandem rear axle air suspensions for trucks and truck-tractors wherein a non-reactive, roll compliant drive axle suspension equipped with wheel slip sensing and control apparatus is combined with a roll stable, non-drive tag or pusher axle suspension equipped with apparatus for transferring weight to the drive axle suspension. The preferred technology for the non-drive tag or pusher axle suspension is a rigid beam suspension. The wheel slip sensing and control apparatus and the weight transfer apparatus may be either automatically or manually operated.

Abstract: The invention relates to vehicle axles. Self-steering axle systems are known and are adequate when the vehicle is moving forward but not when the vehicle is reversed. The invention avoids this by having a stub axle assembly located on a support by a first pivot the support being mounted on an axle beam by a second pivot, a drive means to cause the support to pivot between two opertional conditions, and the two pivots being angularly disposed to provide a first castor angle in one position, second opposite castor angle in the second position.

Abstract: An air-free, relatively lightweight lift assembly for an axle/suspension system of a highway/rail convertible semi-trailer, utilizes a transversely-oriented coil torsion spring having a relatively low spring rate. The torsion spring is captured between a stationary plate and a rotatable plate. A flexible link is pivotally attached at its upper end to the rotatable plate and at its lower end to the axle. This assembly results in a variable rate moment arm and continuously increasing leverage when the suspension air spring is overinflated to lower the system for transfer of the trailer from a highway tractor to a rail bogie, thus enabling use of a less robust air spring. The assembly conversely creates a decrease in leverage at the lifted rail transport position, to securely maintain the axle/suspension system in the rail position. For highway use, the lift assembly provides suspension damping without shock absorbers.

Abstract: A vent tube for hollow axles of heavy-duty vehicles such as semi-trailers releases built-up air pressure from the wheel hub and axle while preventing ingress of contaminants into the axle and hub. The vent tube includes a tubular portion preformed from a flexible material into a generally coiled configuration. The tubular portion is biased to the coiled state so that when stretched about the axle and released, it firmly grips the axle without the need for fasteners. One end of the tubular portion includes a fitting for plumbing into the axle and the opposite end includes a one-way check valve such as a duck bill. The vent tube is disposed in a protected location within the hollow beam of the vehicle suspension assembly, and on a relatively stress-free location of the axle within a window of an axle sleeve.

Abstract: A control system for a heavy-duty vehicle such as a dump-type straight truck includes a portable radio frequency transmitter and a radio frequency receiver. The radio frequency receiver is operatively connected to a vehicle device or assembly which performs a function such as operation of the vehicle dump bed or raising and lowering of the vehicle axle/suspension system, so that the function can be controlled from the cab of the vehicle by the radio frequency transmitter, and whereby the function occurs substantially instantaneously due to the use of radio frequency and eliminates the need for a custom hard-wired control system.

Abstract: An axle connection device designed to be welded to an axle housing to permit a vehicle suspension system to be connected to the axle housing is disclosed. The device includes a generally flat baseplate having curvilinear ends separated by a relatively long and narrow waist. Each end includes a curvilinear side rim and two rounded corners from which longitudinally extending edges positioned on opposite sides of the device smoothly taper towards the waist. The device also includes a generally horizontally projecting plane having a waist aligned with the waist of the baseplate to divide the plane into two distinct portions. The plane also has two supporting sidewalls. Both sidewalls extend from just inside the rounded corners of a respective end of the baseplate and taper towards associated corners of the horizontally projecting plane. Each portion of the plane includes a generally rounded boss extending from the plane.

Abstract: A vehicle steering knuckle assembly for use in association with a vehicle steering axle assembly is shown to include an upper piece having a first king pin bore extending through it and a backbone piece removably connectable to the first piece. The backbone has a second king pin bore extending through it. The upper piece has an integral steering arm and a pad through which is machined a steering ball taper. The lower piece has an integral tie rod and a pad through which is machined a tie rod ball taper. Because the two pieces are removable from each other, the steering knuckle can be assembled and serviced while a king pin is retained in place in an axle beam.

Abstract: A fabricated vehicle axle is shown to include a main body having an inverted U-shaped configuration. The fabricated vehicle axle further includes a continuous bottom plate welded to the main body. The fabricated axle also includes a first king pin top plate having a reversed curved fork portion welded to the main body at one end thereof. Similarly, the fabricated vehicle axle includes a second king pin top plate having a reversed curved fork portion welded to the main body at an opposite end thereof. Still further, the fabricated vehicle axle includes a first gooseneck part welded to the first king pin top plate and the first end of the bottom plate. Similarly, the fabricated vehicle axle includes a second gooseneck part welded to the second king pin top plate and the second end of the bottom plate.

Abstract: A suspension system component for use in association with a leaf spring eye wrap of a leaf spring is shown to include a generally rigid planar base portion and a generally rigid scarf gap cover portion extending from the base portion in a direction generally normal to the base portion. The scarf gap cover portion includes first and second cover portion portions extending in different planes and adjoined at a seam. The component further includes a generally rigid first stop portion formed as a peg-like structure extending from the base portion in the same direction as the scarf gap cover portion. The component also includes a generally rigid second stop portion formed as a curved engagement surface extending from the base portion in that same direction.

Abstract: A vehicle suspension for connecting a vehicle frame rail to a first vehicle axle and for connecting the vehicle frame rail to a second vehicle axle includes a fabricated equalizing beam connected to the first and second vehicle axles, a split bolster spring assembly connected to the equalizing beam, a fabricated saddle connected to the split bolster spring assembly, and a modular shear plate connected to the saddle and to the vehicle frame rail. The modular shear plate permits use of a universal saddle for mounting to a variety of vehicle frame configurations.