Abstract: A hydraulic control system for use with a work machine. The work machine has a platform which supports an operator. When the operator is not on the platform, the platform moves into a first position, causing a signal generator to send a signal to a controller. The controller is configured to limit the hydraulic flow to the ground drive motor when the platform is in the first position. The controller may directly reduce operation of the engine, or may adjust a valve which diverts a portion of hydraulic flow. The limitation may be overridden when desired by the operator.

Abstract: A brake system for maintaining an angular position of a spindle assembly. A pump-powered motor drives rotation of a spindle on the machine. When no rotation is desired, the spindle will slow, then stop at a desired angular orientation. A rotational sensor will determine the clock position, and a controller compares that to a desired angular orientation. If an error tolerance is exceeded, the motor will rotate the spindle back to the desired orientation.

Abstract: A method for enlarging a crushed section of a ductile pipe. A wire rope having a bead or plurality of beads attached to the rope is placed in a ductile pipe. When a series of beads is used, each of the beads is sequentially larger. The wire rope is pulled through the crushed section, and the ductile pipe conforms to the larger diameter of the beads. The crushed section of pipe may be expanded so that a larger wire rope suitable for pipe extraction may be passed through. Alternatively, the pipe may be reformed and expanded to near or greater than its original size. The pipe may then be coated or a smaller slip-lined pipe may be placed within the original pipe.

Abstract: A downhole energy harvesting system configured for use in a downhole tool. The system utilizes at least one harvesting antenna supported within the downhole tool. During operation, the harvesting antenna harvests energy from a beacon signal emanating from a beacon included in the downhole tool. The harvested energy is used to power electronics included within the downhole tool during the course of a boring operation.

Abstract: A calibration method for calibrating an underground beacon and tracker system for use with horizontal directional drilling. The beacon emits a magnetic field, which is received at an above-ground receiving antenna. The antenna is used to locate front and rear null points in the emitted field. The vertical and horizontal offset between the null points is determined to locate the beacon. Then, the magnetic field strength is determined at one of the null points. This value may be used to calculate or update a calibration constant. The calibration constant is then used in subsequent locating step while the characteristics of the underground environment surrounding the beacon remain similar.

Abstract: An optimizable beacon and method of using the same. The beacon has an onboard power source with a finite capacity. The system uses a capacitor bank to adjust the capacitance of the beacon, thereby maximizing the signal provided considering conditions, rather than simply using a theoretical value. With the specified capacitance being used, the beacon may be optimized in both a high and low power mode by driving the current to ensure the measured power is greater than or equal to a target. The system may also have a motion sensor to toggle the power off, or to a low-power mode, when the beacon is moving, and location measurements are not taking place. The optimization process may also consider the chemistry of the battery being utilized.

Abstract: A method of handling pipe segments during makeup and breakout of a drill string. The method uses a hydraulic circuit, which provides fluid to a motor or motors for translating a drill pipe segment. The drill pipe segment is supported by a carriage, which places the segment next to a drill string for addition thereto. Hydraulic pressure within the circuit is monitored to determine if a pressure fluctuation exists. If so, the translation speed is adjusted by modifying the hydraulic fluid flow to the motors. Sensors may be utilized to determine whether or not the system is in a “transition zone” and therefore ready for pressure monitoring for makeup and breakout functions.

Abstract: A bearing assembly having independently rotatable concentric inner and outer tubes. A bearing chamber containing multiple bearings is disposed between the tubes, allowing thrust but not rotation to be transferred between them. The bearing chamber is sealed from the inside of the inner tube. To prevent high pressure fluid from leaking from the inner tube to an exterior of the tool through the bearing chamber, damaging components, a flow path is formed. An annular piston responds to high pressure within the bearing chamber and the inner tube, opening a flow path from the inner tube to the environment.

Abstract: A system for tracking and steering a downhole tool using an augmented reality device. A tracker tracks the location of a downhole tool as it moves underground and transmits data to the device, while one or more sensors measure a position and orientation of the device. The device analyzes the data received from the tracker and the sensors and generates a virtual image of the downhole tool. The virtual image is displayed on the device at its detected location relative to the ground surface and relative to the position of the device. The position of the displayed virtual image is modified in response to updated information from the tracker or the sensors. Virtual images representing various parameters of the drilling operation are also displayed on the device in juxtaposition with the virtual image of the downhole tool.

Abstract: A magnetic coupler for inducing a signal on a buried utility wire. The coupler has two elongated jaws, each extending along a separate longitudinal axis. The jaws are attached at a hinge. The jaws may be placed about an exposed portion of the utility wire. A signal generate provides a signal which is emitted from a transmitter in each of the jaws. The signals emitted from each jaw are antiphase to one another, such that they are additive to a utility wire disposed between the jaws but out of phase with respect to any utility not between the jaws. The signal is thus induced on the utility wire and can be detected as emitted from its below ground length by a conventional locator.

Abstract: A method and system for using GPS signals and a magnetic field to track an underground magnetic field source. A tracker having an antenna for detecting the magnetic field and a GPS receiver is coupled to a processor. The magnetic field is used by the antenna to direct the tracker to a field null point. Once multiple measurements of the field are taken, the changes in signal strength as the absolute position of the tracker is changed, are used to determine whether the closest field null point is in front of or behind the underground beacon. The position and depth of the beacon can then be estimated.

Abstract: A pipe assembly has a hollow inner member nested within a hollow outer member. A series of pipe assemblies are connected end-to-end to form a dual-member drill string useful in horizontal directional drilling operations. The drill string has mutually exclusive first and second fluid paths. Fluid seals, interposed between adjacent inner members of the string, isolate the first fluid path from the second fluid path. Compressed air is delivered into the first fluid path from above ground level, and routed to an underground boring tool. The expelled air and spoils are returned to above ground level by way of the second fluid path. One or more baffle elements are supported on the drill string adjacent the boring tool. The baffle elements are configured to prevent compressed air and spoils from flowing between the walls of the borehole and the drill string.

Abstract: A guidance system for remotely guiding a work machine along a virtual path. The system uses a vision system to capture image data representative of areas surrounding the work machine. The image data is used to produce a spatial map. Analysis of image data allows the work machine's then-current position to be represented on the spatial map. A virtual path extending from the work machine's position is next added to the spatial map. The virtual path may be generated in response to external input provided at the display showing an image of the spatial map. Using continuously-updated image data, the work machine is driven toward the virtual path. During operation, the actual path of the work machine is compared to the virtual path. If any deviation between the paths is detected, the trajectory of the work machine is automatically adjusted.

Abstract: A system for monitoring installation of a utility product pipe within an underground borehole and detecting any issues with the installation process. The system utilizes one or more sensors to measure a parameter concerning the product pipe as the product pipe is pulled into the borehole, and one or more sensors to measure a parameter concerning the drill string as the drill string is pulled out of the borehole. The measured parameters are compared and analyzed to determine if any damage is likely to occur to the product pipe if the installation operation is not stopped and any issues remedied prior to continuing operation.

Abstract: A system for preventing an engine included in a work machine from restarting, after the work machine is tipped over. A sensor included in the work machine is configured to detect a tipping incident. If a tipping incident is detected, the sensor sends out a signal configured to shut down the engine and a tilt signal configured to prevent the engine from restarting. The engine is only restarted if certain steps are undertaken by an operator and a reset switch is activated.

Abstract: A system for breaking the skin friction between an underground pipe section and the surrounding soil. The system uses a pipe twisting device attached to one end of the pipe section. The pipe twisting device applies a torsional force to the pipe section so as to torsionally deform the pipe section. Such deformation breaks the skin friction between the pipe section and the surrounding soil. After the skin friction is broken along the entire length of the pipe section, an apparatus configured to apply an axial force to the pipe section pulls the pipe section out of the soil.

Abstract: A horizontal directional drilling system. The system has a pilot drill and an exit side drill, with a drill string extending between them. A backreamer is positioned between the drills to enlarge a borehole. The pilot drill pulls and rotates the backreamer. The exit side drill adds segments to the product pipe and pushes the product pipe into the enlarged borehole. The exit side drill is equipped with a rotational disconnect. The disconnect is engaged to allow torque transfer between a motor and a spindle when adding segments to the product pipe. The disconnect is disengaged to prevent torque transfer between the motor and the spindle when pushing the product pipe into the enlarged borehole.