Abstract: A coradial connector is disclosed. The coradial connector system includes a plug and socket. The plug has a plug housing, a plug process conductor, a plug signal conductor disposed coaxially with the plug process conductor, and a plug insulator disposed coaxially with the plug process conductor, between the plug process conductor and signal conductor. The socket includes a socket housing, a socket process conductor, a socket signal conductor disposed coaxially with the socket process conductor, and a socket insulator disposed coaxially with the socket process conductor, between the socket process conductor and signal conductor.

Abstract: Recognizing interchangeable torch components, such as consumables, for welding and cutting torches includes determining that one or more interchangeable torch components installed in an operative end of a torch are genuine. Operational parameters for the one or more interchangeable torch components can also be determined. When the one or more interchangeable torch components are determined to be genuine, an indicator assembly can be activated to provide a first indication. When the operational parameters are implemented at a power supply connected to the torch, the indicator assembly can be activated to provide a second indication.

Abstract: A multi-process welding machine provides an intuitive user interface to enable a user to select among different welding processes, and to select parameters for a given selected welding process. The multi-process welding machine also provides an arrangement by which a switching module, or DC to AC converter, of an AC TIG unit can be controlled to alternatively supply AC or DC welding voltages or current. Further, a configuration of switches can be leveraged to automatically (or manually) control the polarity of welding cables for different processes and to engage or disengage a wire feeder when, e.g., a MIG welding process is selected, or not selected, respectively. Finally, in an embodiment, the ferrite or magnetic materials used for a main output inductor and an high frequency starting inductor of the welding machine can be combined.

Abstract: According to one embodiment, a welding or plasma cutting system is provided that includes a torch having a torch body. Located on or in the torch body are one or more status indicators that provide, for example, a status of a process parameter (e.g. current data, pressure data, etc.) and/or of an operating mode of the torches. Control circuitry coupled to the one or more status indicators is configured to activate the one or more status indicators prior to a carrying out of a welding or plasma cutting operation through use of the torch and to deactivate the one or more status indicators during a time when the welding or plasma cutting operation is being carried out by the torch. An associated method of operating the torch includes activating the one or more status indicators prior to a carrying out of a welding or plasma cutting operation by use of the torch, and during a time when the welding or plasma cutting operation is being carried out by use of the torch, deactivating the one or more status indicators.

Abstract: A gas-shielded flux cored welding electrode comprises a ferrous metal sheath and a core within the sheath enclosing core ingredients. The core ingredients and sheath together comprise, in weight percentages based on the total weight of the core ingredients and the sheath: 0.25 to 1.50 manganese; 0.02 to 0.12 carbon; 0.003 to 0.02 boron; 0.2 to 1.5 silicon; 0 to 0.3 molybdenum; at least one of titanium, magnesium, and aluminum, wherein the total content of titanium, magnesium, and aluminum is 0.2 to 2.5; 3 to 12 titanium dioxide; at least one arc stabilizer, where the total content of arc stabilizers is 0.05 to 1.0; no greater than 10 of additional flux system components; remainder iron and incidental impurities.

Abstract: A consumable assembly for a plasma arc torch is provided, the consumable assembly including an electrode provided within an interior of a nozzle. The electrode may include a sidewall having one or more fluid passageways formed therethrough, an end wall extending from a distal end of the sidewall, and a central cavity defined by an inner surface of the sidewall and the end wall, the central cavity extending between distal and proximal ends of the electrode. The electrode may further include a heat removal element extending into the central cavity from the inner surface of the sidewall. In one embodiment, the consumable assembly includes a current and gas conduit at the proximal end of the electrode, the current and gas conduit including an interior bore radially aligned with the electrode for collectively delivering a plasma gas, a shield gas, and a vent gas into the central cavity of the electrode.

Abstract: A gauge for a hybrid pressure and flowgauge regulator includes first indicia and second indicia. The first indicia provides an indication of a flow rate of a gas exiting an outlet of the hybrid pressure and flowgauge regulator when the gas exits with a pressure below a gauge threshold pressure. The second indicia provides an indication of the pressure of the gas exiting the outlet of the hybrid pressure and flowgauge regulator when the pressure of the gas exiting the outlet is above the gauge threshold pressure.

Abstract: A power supply to provide welding power. The power supply may include a first printed circuit board (PCB) disposed on a primary side of the power supply; a first set of components mounted on the first PCB; a second PCB disposed on a secondary side of the power supply; a second set of components mounted on the second PCB; a transformer stage coupled to the first PCB and to the second PCB, wherein the first PCB and the second PCB are independently detachable from the power supply.

Abstract: A system, computer-implemented method, and article for controlling a user interface of a portable welding system are described. An input signal receiver, operable on a processor, is configured to receive one or more input signals from one or more input devices. A display controller, operable on the processor, is configured to receive, input information based upon the one or more input signals. A display device is configured to display a user interface provided by the display controller, the user interface including a first portion including an adjustable value and a second portion including a non-adjustable value. The display controller is configured to highlight changes to the non-adjustable value based upon changes made using the one or more input devices to the adjustable value.

Abstract: A cable hose suitable for welding or cutting systems includes tubing, one or more conductors, and an annular electromagnetic interference (EMI) shield. The EMI shield is disposed radially interiorly of at least a portion of the tubing and radially exteriorly of the one or more conductors. Thus, the EMI shield: (1) prevents EMI emanating from the one or more conductors from exiting the cable hose radially; and (2) conducts current between components of a welding or cutting system.

Abstract: An indication of a type of circuit breaker through which a powered device is connected to a power source is received at a processor. A signal from a sensor indicating a level of power flow from the power source to the powered device is received at the processor. The power flow to the powered device is altered by the processor based upon the received signal and the type of circuit breaker such that the power flow does not cause the circuit breaker to interrupt the power flow to the powered device.

Abstract: A power supply includes a casing; an AC-to-DC converter; an inverter electrically coupled to the AC-to-DC converter; a transformer having a primary side and a secondary side, wherein the inverter is electrically coupled to the primary side of the transformer; an output rectifier electrically coupled to the secondary side of the transformer; a fan, disposed in the casing and configured to remove heat from the casing generated by the AC-to-DC converter, the inverter and the output rectifier; and a fan controller configured to control when the fan is operational, wherein the fan controller is configured to execute a state machine that is configured to change states based at least on a dynamically adjustable counter.

Abstract: Provided herein is a quick disconnect torch handle for use in a plasma arc system. In one approach, the plasma arc system includes a lead having a first end connected to a power source and a second end connected to a torch handle. The quick disconnect is located at a proximal end of the torch handle, and may include at least one signal connection, a pilot connection, a fluid connection, and a main power connection. The fluid and power connection may be formed by a connection between a main power socket and a conductive conduit. Specifically, the main power socket includes a conductive spring and an O-ring encircling an interior bore thereof. Removal of the conductive conduit from the main power socket causes the fluid connection to break between the O-ring and the conductive conduit, and then the power connection to break between the conductive spring and the conductive conduit.

Abstract: A cooling component suitable for cooling an electrical component disposed in a power source of a welding or cutting system includes a heat transfer surface, an inlet, an outlet, and a closed flow area. The heat transfer surface transfers heat away from the electrical component. The inlet receives process gas from a gas source and the outlet directs the process gas downstream towards a torch assembly. The closed flow area extends between the inlet and the outlet and is in thermal communication with the heat transfer surface so that the process gas enhances cooling of the electrical component as the process gas travels through the closed flow area, from the inlet to the outlet.

Abstract: A welding apparatus is configured to obtain values of one or more real-time operating parameters associated with the welding apparatus. Using the values of the one or more operating conditions, the welding apparatus is configured to determine a dynamic duty cycle of the welding apparatus, given the present/current operating conditions of the welding apparatus.

Abstract: Techniques for extinguishing a plasma arc in a blowback plasma torch are provided. The plasma arc can be extinguished by bringing the electrode into contact with the nozzle and out of contact with the nozzle while the power supply and flow of gas are left on. In particular, while current is flowing through the electrode, the electrode may be brought into contact with the nozzle to extinguish the plasma arc.