Abstract: A system for processing halloysite from primary and/or secondary global mineral deposits comprising liberating, separating and concentrating processes, and a halloysite product produced therefrom. The system selectively measures the particle size distribution determining halloysite concentration and impurity removal success, significantly increases in halloysite mining/mineral reserves. The halloysite product produced has purity, consistency and homogeneity on commercial scales, and with improved particle morphology and enhanced product performance and can be used for a range of high value applications.