Abstract: An improved consumable electric arc welding electrode having an outer ferrous metal sheath, such as a low carbon steel sheath, which is formed around a generally concentric core of compressed particulate fill material to be used for depositing an all weld metal of steel in multiple passes with a minimum tensile strength of about 72,000 psi and a minimum elongation of about 22 percent wherein the fill material includes aluminum in an amount greater than about 1.50 percent of the total electrode weight to provide a correlated amount of aluminum in the deposited metal. This improvement involves a particulate fill material producing a combination of nickel and manganese content in the range of 2.5-4.0 percent by weight of the total electrode with the nickel being greater than about 0.5 percent, the manganese being in the range of 0.7-2.

Abstract: An electrode gun and cable for feeding a welding electrode and shielding gas to a workpiece having an improved arrangement for supplying the gas to the arc and for electrifying the electrode in the contact tip. The cable is designed to resist abuse and purge air entering with the electrode. The gun nozzle has a square passage to receive the electrode guide and provide unobstructed gas passages. The trigger has a flexible member engaging the on-off switch to prevent damage thereto from too much pressure by the operator.

Abstract: A flux cored welding electrode for use in electric arc welding with a shielded gas, which electrode includes a tube of low carbon steel having on the inside thereof a titanium dioxide based flux with fluxing ingredients including aluminum oxide in the amount of 0.1 to 0.5% of the total weight of the electrode. The improvement of the invention wherein the titanium dioxide based flux with aluminum oxide free of magnesium or compounds of magnesium.

Abstract: Weld bead analysis and electrode capable of producing same, which in multiple pass welding of thick steel plates, results in fine grain structure and high impact strength. The analysis includes as necessary ingredients, titanium, nitrogen and chromiumwith a maximum limitation on auminum, if present. The electrode contains titanium and chromium. The welding is in air and the titanium picks up nitrogen from the air and carries it into the weld bead as micro particulates of titanium nitride, which forms nucleation points for commencing fine grain growth.

Abstract: A method and device for controlling a power supply for arc welding in a manner to reduce spatter when the power supply is employed for depositing metal from a welding wire or electrode onto a workpiece by the short circuiting transfer mode wherein a welding current causes the welding wire to alternate between a short circuit condition and an arc condition with metal transfer occurring during a short circuit condition. This method and device includes the concept of shifting the welding current to a background current value in response to a short circuit condition, holding the welding current generally at the background current level for a preselected time, then allowing the welding current to reach the normal unimpeded current level, and causing the holding step to be terminated before the selected time in response to a detected arc condition.

Abstract: An agglomerated submerged arc welding flux which offers the advantages of an agglomerated flux, namely lower cost, increased impact strength, greater formulation flexibility and operator appeal while, in other respects, performing like a fused flux, namely providing: high speed; high penetration; and low bead profile characteristics. The flux contains relatively large amounts of calcium oxide and titanium dioxide as essential ingredients together with other known fluxing ingredients in lesser amounts.

Abstract: An agglomerated submerged arc welding flux which results in low weld metal oxygen and the concomitant high impact values while retaining the good welding characteristics of the lower basicity (acid) fluxes such as welding at higher speeds on various joint configurations with less undercutting and slag entrapment along with good slag removal. The flux contains high percentages of calcium fluoride and aluminum oxide in combination with other ingredients having a limited amount of available oxygen and sufficient acid components to lower the basicity index of the flux below 1.25. Additionally, no potent deoxidizers such as magnesium, titanium or aluminum are required.

Abstract: A formulation for the flux in a cored-type electric arc welding electrode which produces high impact value welds while welding vertically up or overhead and at greater melt-off rates than heretofore. The major flux ingredients are lithium oxide, iron oxide, silicon dioxide, lithium carbonate, magnesium and aluminum metal powders, all in a carefully balanced formula to give excellent operator appeal and excellent slag removal.

Abstract: An agglomerated welding flux especially designed to produce tandem arc seam welds having low profiles, increased penetration, and minimal undercutting. The flux includes: aluminum oxide and silicon dioxides in the form of kyanite; magnesium oxide; and, manganese oxide.

Abstract: An automatic presettable welding system which enables the user to preset the arc voltage and wire feed speed to precise predetermined values without either energizing the wire with arc voltage or initiating the wire feed. A meter is supplied with an appropriate signal so the readout corresponds to the desired wire feed speed or the desired arc voltage and these same signals are supplied to wire feed speed or arc voltage comparative circuits which then function to energize a wire feed motor or an arc welding power source to the precise wire feed speed or arc voltage indicated on the meter. Means are provided for controlling the acceleration of the wire feed drive motor and a controlled initiation of the arc voltage at the beginning of each weld. Overload, over-voltage and under-voltage or over or under wire feed speed and other protective circuits are provided with appropriate delays in the functioning thereof to insure fully automatic and satisfactory welding.

Abstract: An apparatus for arc welding of a pair of spaced steel plates from one side only using a grooved back-up plate which gives a good weld bead shape on the under side, gives high linear welding speeds, and avoids contamination of the deposited weld metal by the metal from the back-up plate. A pair of consumable electrodes connected in electrical series between the output terminals of the power source and with one connected by an independent connection to the workpiece are advanced into the weld gap on lines of movement which intersect at a point above the lower surfaces of the plates so that an arc is maintained between the electrodes spaced from the base of the back-up plate groove. A separately energized electrode trails the first two electrodes and deposits a weld bead on the first deposited weld metal while it is still hot.

Abstract: A cored type welding electrode which enables good penetration, has an improved range of welding voltages, produces low smoke and provides a weld deposit having good impact properties. The flux contains larger than normal quantities of basic oxides, controlled maximum amounts of acidic or amphoteric oxides and deoxidizers, and a very carefully controlled maximum and minimum amount of combined fluorine in the form of a fluoride.

Abstract: A three phase electric arc welding power supply using SCR rectifiers for output control which has improved output characteristics, fault protection and current and voltage controls. The main power transformer includes two secondaries connected in a double wye with the neutral points supplying power to one of the output terminals a pair of independent inductances are in series, one with each set of secondaries. Increased phaseback of the SCR's may be effected without the use of additional inductance in the output circuit. The fault protection circuit has a time-current trip curve closely approximating the time-current overload curve of the SCR's whereby the minimum size SCR's for a given maximum current output is obtained. The control circuit is fast responding and gives either: constant voltage output; or variable voltage, constant current output with both line voltage compensation and with increase of current when the arc is shorted and the arc voltage drops below a predetermined amount.

Abstract: A multi-phase SCR-rectifier controlled arc welding power source having improved operating and internal protection characteristics. The transformer has an improved core and winding design having a built-in internal reactance and a core arrangement which is scrapless and very compact. The output has an adjustable, drooping, volt-ampere curve such that the welding current may be readily preset or adjusted to any desired value.The power source includes an unusually high inductance for a three phase source so as to give a very stable arc with a control circuit having provisions to properly control the conduction angle of the SCR's so as to overcome the disadvantages of such a large choke on starting or short circuiting so as to give optimum welding characteristics. Further the ratio of short circuit current to welding current is controlled and decreases with an increase in the welding current. Protection against damage of the power source is provided in the event of extended short circuit or overload.

Abstract: An electrode feed motor control circuit for an automatic electric arc welder which gives improved starting. For cold starts, the electrode feed motor is instantaneously braked when the electrode first contacts the workpiece so that the electrode is lightly touching the workpiece and the electrode motor field is energized for pull back preparatory to the weld start. For hot and cold starts, the motor speed more rapidly responds to transitional meltoff requirements. The motor speed is automatically limited until the arc is fully established.

Abstract: A cored type arc-welding steel electrode for the welding of 14 gauge to 3/8 inch thick mild steel wherein the ingredients in the core provide a smooth spray arc that is easy to control along with excellent bead appearance, low spatter, and good slag removal. The core ingredients include: calcium oxide, as a necessary compound, in a prefused mix to lower its hygroscopicity; aluminum and magnesium in controlled amounts; and selected fluorides.