Abstract: A method of machining a cellular core (14) includes mounting the core (14) atop a table (12) in a multi-axis Computerized Numerical Controlled (CNC) machine (10). The machine (10) is operated to self-scan the core (14) and self-recognize individual cells (30) arranged laterally in columns and longitudinally in rows. A machining path (E) is self-generated from the pre-recognized cells (30), and the core (14) is then machined along the self-generated machining path (E).

Abstract: A method of making an aircraft acoustic structural panel (10) begins with preforming a core honeycomb laminate (12) having preformed foam (3) bonded inside cells (14) thereof by a distinct adhesive (2). The preformed honeycomb laminate (12) is then stacked between opposite top and bottom structural outer laminates (16,18). The stacked honeycomb laminate (12) and outer structural laminates (16,18) are then compressed together under heat and pressure into a unitary structural panel (10) having the core honeycomb laminate (12) integrally bonded between outer skins (20,22). The outer laminates (16,18) may include imperforate acoustic septums (4) bounding the core honeycomb laminate (12) followed by an outer honeycomb (5) and structural fiber layers (6,7,8) defining the outer skins (20,22).

Abstract: A radome assembly (20) includes a frame (30) conforming in contour with an aircraft fuselage (14) for being fixedly mounted thereto. A radome (32) having an aerodynamically streamlined elongate contour including a central bulb (34) is spaced from the frame (30) to house an antenna (26) therein, the radome (32) being tuned in configuration to define an unobstructed radio-frequency (RF) window (28) diverging outwardly from atop the frame (30). The radome (32) is pivotally mounted atop the frame (30) by a hinge (36,74,78) hidden inside the frame (30) below the RF window (28) when the radome (32) is stowed closed atop the frame (30) and antenna (26).

Abstract: A method of machining a cellular core (14) includes mounting the core (14) atop a table (12) in a multi-axis Computerized Numerical Controlled (CNC) machine (10). The machine (10) is operated to self-scan the core (14) and self-recognize individual cells (30) arranged laterally in columns and longitudinally in rows. A machining path (E) is self-generated from the pre-recognized cells (30), and the core (14) is then machined along the self-generated machining path (E).

Abstract: A bonding method includes vacuum bagging a second metal plate atop a first metal plate, with a thermosetting adhesive in a lap joint therebetween covered in turn by a porous peel ply and a porous breather ply; the plates being initially clamped together by applying vacuum through the breather ply; and thermally curing the adhesive, with the breather and peel plies being preselected to capture adhesive seepage from the lap joint and removed with the plies to correspondingly reduce cured adhesive flash.

Abstract: A hybrid frame is fabricated by initially forming a stack of fibrous layers in an annular pattern. An annular metal trim is separately formed to conform with the annular pattern. The trim is trapped in a lower mold having a complementary lower mold channel. The stacked layers are trapped atop the trim in the lower mold channel. An upper mold is pressed atop the stacked layers for compression co-molding together in the lower mold the stacked layers and trim to co-form the hybrid frame.

Abstract: A pivot arrangement for a thrust reverser door of a gas turbine engine, the pivot fitting having a base and a shaft projecting from a main side of the base. The shaft receives a preferably curved pivot arm of the door to provide a low profile arrangement which improves performance when the doors are stowed.

Abstract: The thrust reverser comprises sections, such as arms and skins, which may be connected along joints to provide a thrust reverser body. A plurality of fittings may be integrally formed on a surface of each arm.

Abstract: A thrust reverser door provides in one aspect a separation of structural and aerodynamic functions through the provision of individual structures. In some embodiments, an aerodynamic element is adjustable in position, while in other embodiments, the relative positions are fixed. An exemplary aerodynamic element extends radially into the reverser flow to redirect the flow away from the door surface.

Abstract: A pair of laminated panels are simultaneously manufactured in a single panel press. A thermal band is stacked between two panel sets and then the two panel sets are simultaneously heated and compressed together in a common stack with the band, with the band being separately heated.

Abstract: The thrust reverser is used with an aircraft gas turbine engine and includes upper and lower doors pivotable between a stowed position and a deployed position. When deployed, the doors redirect a portion of the efflux to generate a nose-down pitching moment on an aircraft to improve handling during thrust reversing on a runway.

Abstract: The thrust reverser includes, in one aspect, an interior flow deflector which defines a portion of a substantially continuous and uninterrupted nozzle interior surface with the interior of a jet pipe when the door is in a stowed position, thereby reducing aerodynamic losses and improving efficiency. In another aspect, improved sealing arrangement between the jet pipe and the door provides increased performance when the doors are stowed.

Abstract: A thrust reverser door is provided, in one configuration, with a plurality of peripherally-disposed frames circumferentially spaced apart from one another and projecting radially inwardly on an interior side of the door to thereby provide a channel for redirecting thrust.

Abstract: A thrust reverser includes reverser doors circumferentially spaced around a nacelle. An arcuate yoke is disposed coaxially around the nacelle. An actuator is mounted tangentially to the yoke for rotary movement thereof. Actuator rods join the doors to the yoke for simultaneous deployment of the doors as the yoke is rotated.

Abstract: A thrust reverser includes reverser doors pivotally mounted in a nacelle. Each door includes a latch pin mounted at a distal end thereof. A complementary latch hook is pivotally mounted in the nacelle for engagement with the pin to latch closed the reverser door. A rotary retainer adjoins the hook for blocking rotation of the hook to latch closed the door, and selectively unblock rotation of the hook to permit the pin to disengage the hook.

Abstract: A turbofan nacelle includes forward and aft cowls adjoining at a joint, and including an exhaust duct having a main outlet for discharging exhaust. A variable nozzle surrounds the exhaust duct and includes a secondary outlet around the main outlet. A thrust reverser bridges the forward and aft cowls upstream from the variable nozzle. The variable nozzle is inductively powered and controlled across the closed joint, and is uncoupled inductively from the forward cowl when the joint is open.

Abstract: An exhaust nozzle includes an exhaust duct with an outlet and a row of radial apertures upstream therefrom. A radial frame surrounds the duct upstream from the apertures. A row of flaps are hinged to the frame to selectively cover and uncover the apertures for controlling exhaust flow discharged therethrough. An arcuate unison bar surrounds the duct adjacent to the frame and includes circumferentially spaced apart cam followers engaging corresponding cams affixed to the flaps. An actuator is joined to the bar for selective rotation thereof between opposite first and second directions to pivot open and closed the flaps atop the apertures.

Abstract: An exhaust nozzle includes an outer duct surrounding an inner duct. The inner duct includes a main outlet, and a row of apertures spaced upstream therefrom. The outer duct includes a row of intakes at a forward end, an auxiliary outlet at an aft end, and surrounds the inner duct over the apertures to form a bypass channel terminating at the auxiliary outlet. A row of flaps are hinged at upstream ends to selectively cover and uncover the apertures for selectively bypassing a portion of exhaust flow from the inner duct through the outer duct in confluent streams from both main and auxiliary outlets. When the flaps cover the apertures, the intakes ventilate the bypass channel and discharge flow through the auxiliary outlet.

Abstract: A turbofan exhaust nozzle includes a fan duct defined between a fan nacelle and core engine cowling. The duct includes an arcuate outlet at the trailing edge of the nacelle. A movable flap is disposed in a minor portion of the fan duct, with a remaining major portion of the fan duct having a constant flow area. The flap may be moved between stowed and deployed positions to locally decrease flow area inside the duct for noise attenuation.

Abstract: A pair of laminated panels are simultaneously manufactured in a single panel press. A thermal band is stacked between two panel sets and then the two panel sets are simultaneously heated and compressed together in a common stack with the band, with the band being separately heated.