Abstract: Systems and methods provide assistance to an operator of a material handling vehicle. Provided systems and methods include receiving vehicle condition data at a first material handling vehicle from a second material handling vehicle when the second material handling vehicle is within a predetermined communication range, determining a first predicted vehicle position for the first material handling vehicle based on current vehicle conditions, determining a second predicted vehicle position for the second material handling vehicle based on the received vehicle condition data, and determining if the first predicted vehicle position for the first material handling vehicle overlaps with the second predicted vehicle position for the second material handling vehicle. Upon the determination that the first predicted vehicle position overlaps with the second predicted vehicle position, the operator of the first material handling vehicle is provided an indication.

Abstract: Systems and methods for material handling vehicle simulation are provided. In one aspect, a method for material handling vehicle simulation using a material handling vehicle includes connecting a simulation controller to a simulation port, providing an input to a soft switch on a touch screen, upon providing the input to the soft switch on the touch screen, triggering the material handing vehicle to transition from the standard mode to the simulation mode, and projecting a simulated environment onto a simulation display. The simulated environment is configured to simulate operation of the material handling vehicle on the simulation display.

Abstract: Systems and methods for material handling vehicle task classification are provided. A method for task characterization on a material handling vehicle comprises monitoring data communicated between one or more on-board sensors and a vehicle controller on the material handling vehicle. The method further comprises identifying a repletion or pattern in the monitored data, and determining that the repetition or pattern in the monitored data is a vehicle task. The method also comprises modifying an operational parameter of the material handling vehicle based on the determined vehicle task.

Abstract: A material handling vehicle may include a clamp assembly, the clamp assembly including a housing, a grip assembly, and a power source. The grip assembly may be pivotally engaged with the housing. The power source may be in electrical communication with the grip assembly. The grip assembly includes a lobe pivotally engaged with the housing and a contact supported by the lobe, the contact being electrically conductive.

Abstract: The present disclosure provides systems and methods for detecting a load on at least one fork of a material handling vehicle. The systems and methods can comprise a housing; at least one sensor positioned within the housing; a sensor arm pivotally coupled to the housing; at least one sensor flag integral with or coupled to the inside of the sensor arm; and wherein when the sensor arm pivots inward toward the housing the at least on sensor flag triggers the at least one sensor to identify at least a first load position and a second load position.

Abstract: A system for a remotely controllable material handling vehicle switchable between a manual mode and a travel request mode is provided. The system can include a control handle configured to at least control a speed and direction of the material handling vehicle when the material handling vehicle is in the manual mode and a remote control device in communication with the material handling vehicle and configured to provide a request to the material handling vehicle to move forward. The system can also include a mode switch configured to switch the material handling vehicle from the manual mode to the travel request mode and an operator compartment sensor configured to trigger a flag when a weight on a floor of an operator compartment of the material handling vehicle is greater than or equal to a predetermined weight.

Abstract: A pallet detection assembly for a material handling vehicle is provided. The pallet detection assembly includes a body defining a cavity and having a proximity sensor housed at least partially within the cavity. The pallet detection assembly further includes an actuation plate having a tab coupled thereto and extending in a direction toward the body, and an actuator having a cylinder coupled to the body and a plunger slidably received within the cylinder and coupled to the actuation plate. The actuator is configured to movably couple the actuation plate to the body so that the actuation plate is configured to non-pivotally displace relative to the body.

Abstract: A hitch configured to selectively latch to a tow bar is provided. The hitch includes a housing, a frame defining a receiving cavity, a moveable arm, an actuator configured to move the arm between an unlatched position and a latched position, and a contact sensor mounted within the housing on a slotted mounting plate. The arm is configured to engage the tow bar when in the latched position. The slotted mounting plate is configured to enable a position of the contact sensor to be adjusted based on a geometry of the tow bar. The actuator is activated by the contact sensor sensing the presence of the tow bar within the receiving cavity.

Abstract: A material handling vehicle. The material handling vehicle including a vehicle body, an operator compartment, and a mast. The mast has a mounting platform, a first support member coupled to the mounting platform, a second support member coupled to the mounting platform, and a detection system coupled to the mast. The mast is coupled to the vehicle body at a frontward location relative to the operator compartment. The position of the mast on the vehicle body prevents the mast from impeding a field of view of an operator positioned in the operator compartment.

Abstract: A material handling vehicle is provided, which includes a frame having an aperture directed through the frame and configured to receive a battery pack, and a counterweight assembly. The counterweight assembly includes a counterweight having a first opening, and an opposite second opening, a first positioning rod having a first end, and an opposite second end. The first end is directed through the first opening. A first nut is threadingly engaged with the second end of the first positioning rod. The first nut is rotated in a first direction to advance the first end of the first positioning rod farther through the first opening to contact the frame, thereby adjusting the position of the counterweight relative to the frame.

Abstract: Systems and methods for temperature control for an energy source of a material handling vehicle. The system includes a battery management system in communication with the energy source that can also be in communication with a charger. The system further includes a counterweight case that supports the energy source, and a plurality of resistive heating elements positioned along one or more surfaces of the counterweight case.

Abstract: An alignment and task indication system is provided. The alignment and task indication system includes a conveyor cart having a first cart sensor, a second cart sensor, a first cart reflector, and a second cart reflector, and a stationary conveyor including a stationary sensor and a stationary reflector. The first cart sensor and the second cart sensor are attached to a first side of the conveyor cart and the first cart reflector and the second cart reflector are attached to a second opposite side of the conveyor cart. The first cart sensor and the first cart reflector are arranged at a first height and the second cart sensor and the second cart reflector are arranged at a second height.

Abstract: An operator ride enhancement system that is coupleable to the frame of a vehicle includes a counterweight platform moveably coupled to the frame, and a resilient member engaged with the frame and the counterweight platform. The mass of the counterweight platform is configured to be approximately at least equal to a total mass supported by the counterweight platform during operation of the vehicle. The operator ride enhancement system attenuates and/or inhibits movement of the counterweight platform during operation of the vehicle.