Abstract: Devices and related methods are disclosed that generally involve variable actuation of engine valves. In one embodiment, a valve train for a split-cycle internal combustion engine or an air hybrid split-cycle engine is provided that includes a cam phaser, a dwell cam, an adjustable mechanical element for performing a variable valve actuation function, and/or a valve seating control device. The devices and methods disclosed herein also have application in conventional internal combustion engines and can actuate inwardly-opening and/or outwardly-opening valves.

Abstract: Valve actuation systems are disclosed herein that allow valve opening timing to be varied using a cam phaser and that allow valve closing timing to be varied using a lost-motion system. In one embodiment, an actuation system is provided that has a locked configuration in which a bearing element is held in place between a cam and a rocker to transmit cam motion to an engine valve. The actuation system also has an unlocked configuration in which the bearing element is permitted to be at least partially ejected from between the cam and rocker, such that cam motion is not transmitted to the engine valve. The actuation system is switched to the unlocked configuration by draining fluid therefrom through a main valve which is piloted by a trigger valve. The actuation system also includes integrated autolash and seating control functionality.

Abstract: Devices and related methods are disclosed that generally involve the selective deactivation of one or more engine valves. In one embodiment, a split-cycle internal combustion engine is provided in which a high-speed trigger valve is used to fill and drain a hydraulic tappet that forms part of a lost-motion system of an engine valve. A spool valve can be used to selectively disconnect the tappet from the trigger valve, thereby deactivating the associated engine valve (i.e., preventing the engine valve from opening). The devices and methods disclosed herein also have application in conventional internal combustion engines and can be used with inwardly-opening and/or outwardly-opening valves.

Abstract: Methods, systems, and devices are disclosed that generally involve split-cycle engines in which a combustion event is initiated in a crossover passage that interconnects a compression cylinder and an expansion cylinder of the split-cycle engine. In one embodiment, the compression piston leads the expansion piston by a phase shift angle so that, for example, a substantial amount of the combustion event can occur in the crossover passage at a constant volume.

Abstract: A split-cycle engine includes an expander, the expander including an expansion piston received within an expansion cylinder. A compressor includes a compression piston received within a compression cylinder. A crossover passage interconnects the compression and expansion cylinders. An intake manifold is connected to the compression cylinder. A boosting device providing a 1.7 bar absolute or greater boost pressure level is connected to the intake manifold. An intake valve is disposed between the intake manifold and the compression cylinder. The intake valve closing is timed to provide a compressor volumetric efficiency of 0.75 or greater. A compressor displacement volume is sized relative to an expander displacement volume such that the combination of compressor displacement volume and boost pressure level provides an expander volumetric efficiency relative to ambient conditions that is 0.90 or greater.

Abstract: Devices and related methods are disclosed that generally involve variable actuation of engine valves. In one embodiment, a valve train for a split-cycle internal combustion engine or an air hybrid split-cycle engine is provided that includes a cam phaser, a dwell cam, an adjustable mechanical element for performing a variable valve actuation function, and/or a valve seating control device. The devices and methods disclosed herein also have application in conventional internal combustion engines and can actuate inwardly-opening and/or outwardly-opening valves.

Abstract: Devices and related methods are disclosed that generally involve the selective deactivation of one or more engine valves. In one embodiment, a split-cycle internal combustion engine is provided in which a high-speed trigger valve is used to fill and drain a hydraulic tappet that forms part of a lost-motion system of an engine valve. A spool valve can be used to selectively disconnect the tappet from the trigger valve, thereby deactivating the associated engine valve (i.e., preventing the engine valve from opening). The devices and methods disclosed herein also have application in conventional internal combustion engines and can be used with inwardly-opening and/or outwardly-opening valves.

Abstract: Valve actuation systems are disclosed herein that allow valve opening timing to be varied using a cam phaser and that allow valve closing timing to be varied using a lost-motion system. In one embodiment, an actuation system is provided that has a locked configuration in which a bearing element is held in place between a cam and a rocker to transmit cam motion to an engine valve. The actuation system also has an unlocked configuration in which the bearing element is permitted to be at least partially ejected from between the cam and rocker, such that cam motion is not transmitted to the engine valve. The actuation system is switched to the unlocked configuration by draining fluid therefrom through a main valve which is piloted by a trigger valve. The actuation system also includes integrated autolash and seating control functionality.

Abstract: An engine includes a crankshaft rotatable about a crankshaft axis. A compression piston is slidably received within a compression cylinder and operatively connected to the crankshaft such that the compression piston is operable to reciprocate through an intake stroke and a compression stroke during a single rotation of the crankshaft. An expansion (power) piston is slidably received within an expansion cylinder and operatively connected to the crankshaft such that the expansion piston is operable to reciprocate through an expansion stroke and an exhaust stroke during a single rotation of the crankshaft. At least two crossover passages interconnect the compression and expansion cylinders. Each of the at least two crossover passages includes a crossover compression (XovrC) valve and a crossover expansion (XovrE) valve operable to define a pressure chamber therebetween. The engine controls and maximizes engine efficiency at part-load by utilizing only selected crossover passages.

Abstract: A split-cycle engine includes a crankshaft rotatable about a crankshaft axis. A compression piston is slidably received within a compression cylinder and operatively connected to the crankshaft such that the compression piston reciprocates through intake and compression strokes during a single rotation of the crankshaft. An expansion piston is slidably received within an expansion cylinder and operatively connected to the crankshaft such that the expansion piston reciprocates through expansion and exhaust strokes during a single rotation of the crankshaft. A crossover passage interconnects the expansion and compression cylinders. The crossover passage includes crossover compression (XovrC) and crossover expansion (XovrE) valves defining a pressure chamber therebetween. At least one of the XovrC and XovrE valves is a balanced valve.

Abstract: Methods, systems, and devices are disclosed that generally involve split-cycle engines in which natural gas, and in particular natural gas supplied from a low pressure source, is used as the fuel for combustion. In one embodiment, natural gas is supplied directly to the expansion cylinder via a gas inlet valve just before and/or just after the expansion piston reaches top dead center, when the pressure within the expansion cylinder is relatively low. A crossover expansion valve is then opened to distribute the natural gas in the expansion cylinder and mix it with high pressure air from a crossover passage before ignition during a power stroke. Natural gas split-cycle air hybrid engines are also disclosed.

Abstract: An engine has a rotatable crankshaft. A compression piston is received within a compression cylinder and operatively connected to the crankshaft such that the compression piston reciprocates through an intake stroke and a compression stroke during a single rotation of the crankshaft. An expansion piston is received within an expansion cylinder and operatively connected to the crankshaft such that the expansion piston reciprocates through an expansion stroke and an exhaust stroke during a single rotation of the crankshaft. A crossover passage interconnects the compression and expansion cylinders. The crossover passage includes a crossover compression valve and a crossover expansion valve defining a pressure chamber therebetween. A fuel injector is disposed in the pressure chamber of the crossover passage. Fuel injection from the fuel injector into the crossover passage is timed to occur entirely during the compression stroke of the compression piston.

Abstract: Systems and related methods are disclosed that generally involve adjusting the temperature of an air mass to improve the efficiency of an air hybrid engine. In one embodiment, an air management system is provided that includes a heat exchanger, a recuperator, and associated control valves that connect between the air hybrid engine, its exhaust system, and its air tank. The air management system improves the efficiency of the energy transfer to the air tank by compressed air during AC and FC modes and improves the efficiency of the energy transfer from the air tank by compressed air during AE and AEF modes. The improvement in efficiency from the system results in reduced engine and vehicle fuel consumption during driving cycles comprising accelerations, decelerations, and steady-state cruising.

Abstract: Devices and related methods are disclosed that generally involve the selective deactivation of one or more engine valves. In one embodiment, a split-cycle internal combustion engine is provided in which a high-speed trigger valve is used to fill and drain a hydraulic tappet that forms part of a lost-motion system of an engine valve. A spool valve can be used to selectively disconnect the tappet from the trigger valve, thereby deactivating the associated engine valve (i.e., preventing the engine valve from opening). The devices and methods disclosed herein also have application in conventional internal combustion engines and can be used with inwardly-opening and/or outwardly-opening valves.

Abstract: Devices and related methods are disclosed that generally involve actuating an engine valve with a cam having a dwell section. These devices and methods have application in split-cycle engines, air hybrid engines, conventional engines, and/or various combinations thereof. Both inwardly- and outwardly-opening valves can be actuated with the devices and methods disclosed herein. Additional valve train elements are disclosed, including rockers, lost-motion systems, and valve seating control devices.

Abstract: Devices and related methods are disclosed that generally involve variable force valve springs for controlling the motion of an engine valve. The force exerted by the valve spring can be adjusted by altering the pressure at which a fluid is supplied to a fluid chamber thereof, by altering the volume of the fluid chamber, and/or by changing the aggregate surface area over which fluid pressure is coupled to the engine valve. Associated fluid control systems are also disclosed herein, as are various methods for adjusting the force of a valve spring based on a variety of engine parameters, such as engine speed, engine load, and/or a combination thereof.

Abstract: A split-cycle engine includes a rotatable crankshaft. A compression piston is slidably received within a compression cylinder and operatively connected to the crankshaft such that the compression piston reciprocates through an intake stroke and a compression stroke during a single rotation of the crankshaft. An expansion piston is slidably received within an expansion cylinder and operatively connected to the crankshaft such that the expansion piston reciprocates through an expansion stroke and an exhaust stroke during a single rotation of the crankshaft. A crossover passage interconnects the expansion and compression cylinders. The crossover passage includes a crossover compression valve and a crossover expansion valve defining a pressure chamber therebetween. A pilot crossover valve is disposed between the crossover passage and the expansion cylinder.

Abstract: An engine includes a crankshaft rotatable about a crankshaft axis. A compression piston is slidably received within a compression cylinder and operatively connected to the crankshaft such that the compression piston is operable to reciprocate through an intake stroke and a compression stroke during a single rotation of the crankshaft. An expansion (power) piston is slidably received within an expansion cylinder and operatively connected to the crankshaft such that the expansion piston is operable to reciprocate through an expansion stroke and an exhaust stroke during a single rotation of the crankshaft. A variable volume crossover passage interconnects the compression and expansion cylinders, and includes a variable volume housing to controllably regulate the air flow from the compression cylinder to the expansion cylinder.

Abstract: The present invention generally relates to a recess in the top of a piston. More particularly, the present invention relates to a crescent-shaped recess in the top of an expansion piston of a split-cycle engine.

Abstract: A split-cycle air hybrid engine with improved efficiency is disclosed in which the centerline of a compression cylinder is positioned at a non-zero angle with respect to the centerline of an expansion cylinder such that the engine has a V-shaped configuration. In one embodiment, the centerlines of the respective cylinders intersect an axis parallel to, but offset from, the axis of rotation of the crankshaft. Modular crossover passages, crossover passage manifolds, and associated air reservoir valve assemblies and thermal regulation systems are also disclosed.