Abstract: A refurbished rotor of a wound rotor machine. The refurbished rotor includes a plurality of windings assembled to the rotor core, each manufactured from two separate bars: a top coil and a bottom coil. The top coil is positioned in a rotor core slot at a position radially outward of a position of the bottom coil within another rotor core slot. Each top coil and each bottom coil has a flat rectangular cross-section. On a connection end of the rotor where rotor leads are attached, the top coil has a flat end positioned alongside and in alignment with a flat end of the bottom coil of an adjacent one of the plurality of windings. The top coil and the bottom coil have respective flat ends joined to each other on a non-connection end of the rotor opposite the connection end by a joint for establishing electrical continuity.

Abstract: An insulation system of a current-carrying conductor of an electric machine. The insulation system comprises a thermally curable resin including a polymer resin matrix and a nanoparticulate filler. A mica paper or mica tape is impregnated with the thermally curable resin. The thermally curable resin comprises nanoparticulate filler, the total quantity of nanoparticulate filler being at least 0.1 wt % and not more than 0.5 wt %.

Abstract: An insulation system for an electric machine coil includes the following layers situated in sequence over an insulated conductor: a first corona shield tape, a stress grading tape, a second corona shield tape having a first overlap length with the stress grading tape and a second greater overlap length with the first corona shield tape, an insulation tape, and a sealing tape.

Abstract: A bearing includes a plurality of rolling elements (26) spaced around a three-hundred and sixty degree circumferential extent of the bearing. An odd, non-singular number of high-points are positioned as near to evenly as possible about the circumferential extent of the bearing, the high-points defined by locations at which rolling elements with the largest diameters are positioned. An odd, non-singular number of low-points are positioned as near to evenly as possible about the circumferential extent of the bearing, the low-points defined by locations at which rolling elements having the smallest diameters are positioned. The odd, non-singular number of high-points is the same as the odd, non-singular number of low-points, and each low-point is positioned as near to evenly as possible between two adjacent high-points.

Abstract: An outer ring (26) for a bearing assembly includes an annular backing member (54) having a body, and an annular race member (50). The body has a first portion defining a radial inner surface (98) and a radial outer surface, and a second portion defining an axially-facing base surface (110) and a radially-facing end surface (118). The annular race member has a radial outer face (58) and a radial inner face, and a first axial end face and a second axial end face (70) that both extend between the radial outer face and the radial inner face. The annular backing member is in press-fit engagement with the annular race member such that the radial outer face of the annular race member engages the radial inner surface of the annular backing member and the second axial end face of the annular race member engages the axially-facing base surface of the annular backing member such that the members are unitized.

Abstract: A roller bearing includes an inner race ring, an outer race ring, and a roller arranged between and in contact with the inner and outer rings. The bearing has a flange on the inner race ring at one axial end, and a flange on the outer race ring at an opposite axial end. At least one of the flanges, or an end of the roller, has a profile including a principal segment with a reference point C defining a contact location between the roller and the flange, the principal segment having a continuously changing radius of curvature, on both sides of reference point C, that decreases as a distance from the reference point C increases.

Abstract: A winding insulation system includes a set of insulated conductors, main wall insulation provided around the conductors, corona shield tape provided around the main wall insulation, stress grading tape provided around the corona shield tape, and sealing tape provided around the stress grading tape. The main wall insulation includes inner, intermediate, and outer sections. The inner section includes polyimide mica paper reinforced with any combination of the group consisting of: glass cloth, polyester film, and polyester mat, the inner section being provided in half-lap layer(s). The intermediate section includes mica paper reinforced with any combination of the group consisting of: glass cloth, polyester film, and polyester mat, the intermediate section being provided in half-lap layer(s). The outer section includes mica tape backed with aramid and reinforced with any combination of the group consisting of: glass cloth, polyester film, and polyester mat, the outer section being provided in half-lap layer(s).

Abstract: A system for determining an absolute position of a device includes a high resolution track, a sensor and processing unit associated with the high resolution track, a reference track having a plurality of pole pairs arranged to define a plurality of single-track Gray code segments, and an array of Hall effect sensors associated with the reference track to output a reference signal to the sensor and processing unit indicative of the coarse absolute position of the device over the Gray code segments. A third track has at least one pole pair. At least one sensor associated with the third track outputs a signal used to determine a location within one of the plurality of Gray code segments. The sensor and processing unit combines the third track signal, the reference signal, and the position of the device over the high resolution track to determine an initial, fine absolute position.

Abstract: A conductive anti-static drive belt includes a first or drive surface having a plurality of tooth formations therein with a land portion formed between each adjacent pair of teeth. The drive surface is provided by a fabric layer having electrically conductive properties. The fabric layer has an interior surface opposite the drive surface. A second surface is provided opposite the drive surface. The second surface is provided by a polymeric body that conforms to and is mated with the interior surface of the fabric layer. At least one tensile reinforcement member is at least partially encased in the polymeric body and extends along the interior surface of the fabric C layer at each land portion throughout a loop formed by the belt. A conductive strand is at least partially encased in the polymeric body and extends along the interior surface of the fabric layer at each land portion.

Abstract: A thrust bearing includes a first axial end washer defining thereon a first race, a second axial end washer defining thereon a second race, a one-piece, radially-inner washer having a first axial end engaged with the first axial end washer and having a second axial end defining thereon a third race, and a one-piece, radially-outer washer having a first axial end defining thereon a fourth race and having a second axial end engaged with the second axial end washer. A first set of tapered rolling elements is supported between the first race and the fourth race and a second set of tapered rolling elements is supported between the second race and the third race. The first and second sets of tapered rolling elements are both axially and radially offset from one another.

Abstract: A bearing assembly includes a split inner race ring configured to be installed on a shaft and defines two raceways for supporting rolling elements. A split clamping band is configured to be installed over the split inner race ring to secure the split inner race ring on the shaft. A split seal wear ring is configured to be installed on an outer diameter surface of the split clamping band. An engagement interface between the split clamping band and the split seal wear ring includes a boss on one of the split clamping band and the split seal wear ring, and an aperture on the other one of the split clamping band and the split seal wear ring. The aperture is sized and configured to receive the boss for positioning the split seal wear ring on the split clamping band.

Abstract: A roller bearing includes an inner race ring, an outer race ring, and a roller arranged between and in contact with the inner and outer rings. The bearing has a flange (31,131) on the inner race ring at one axial end, and a flange (21,121) on the outer race ring at an opposite axial end. One of the flanges, and/or an end of the roller, includes at least one principal segment (53,153) intermediate two additional segments (52,152; 54,154). The principle segment is tangentially blended with the two additional segments, and the principle segment has a first curvature that is different from the respective curvatures of the two additional segments. A non-elliptical contact footprint can be obtained by composite profiles at the contact location between the roller end and the mating flange face.

Abstract: A bearing assembly (100) includes a split inner race ring (115) configured to be installed on a shaft (25) and defines two raceways (135, 140) for supporting rolling elements (150,155). A split clamping band (170) is configured to be installed over the split inner race ring (115) to secure the split inner race ring (115) on the shaft (25). A split seal wear ring (290, 295) is configured to be installed on an outer diameter surface of the split clamping band (170). An engagement interface between the split clamping band (170) and the split seal wear ring (290, 295) includes a boss (340) on one of the split clamping band (170) and the split seal wear ring (290, 295), and an aperture (355) on the other one of the split clamping band (170) and the split seal wear ring (290, 295). The aperture (355) is sized and configured to receive the boss (340) for positioning the split seal wear ring (290, 295) on the split clamping band (170).

Abstract: A bearing cage is formed from a single piece of wire bent into shape and includes a first axial end ring, a second axial end ring including a distal end of the single piece of wire, a plurality of axially-extending bridge portions between the first and second axial end rings, and a plurality of circumferentially-extending connection portions interconnecting adjacent bridge portions. The connection portions are alternately positioned adjacent the first and second axial end rings.

Abstract: A system for determining an absolute position of a device includes a high resolution track (14), a sensor and processing unit (22) associated with the high resolution track (14), a reference track (18) having a plurality of pole pairs arranged to define a single-track Gray code segment, and an array of Hall effect sensors (26) associated with the reference track to output a reference signal to the sensor and processing unit indicative of the coarse absolute position of the device over the single-track Gray code segment. The sensor and processing unit (22) combines the reference signal with the position of the device over the high resolution track to determine an initial, fine absolute position of the device. An up/down hardware counter (34) increments the initial fine absolute position using a signal generated from the high resolution track, and without any further software-based processing, to maintain and continuously update the fine absolute position of the device.

Abstract: An apparatus for preloading a bearing assembly on a shaft includes a first annular threaded member positioned about the shaft and a second annular threaded member positioned about the shaft. The first and second threaded members have intermeshing threads such that rotation of the second threaded member causes axial translation of the first threaded member to apply a first axial force to the bearing assembly to preload the bearing assembly. An actuator is operable to rotate the second threaded member relative to the first threaded member to apply the first axial force to the bearing assembly.

Abstract: A bearing assembly includes an outer ring having an outer raceway and an inner ring having an inner raceway and a flange defining an outer diameter of the inner ring. A plurality of rolling elements is retained between the outer and inner rings on the outer and inner raceways. A cage has first and second side rings interconnected by a plurality of bridges to form a plurality of windows, each window receiving a respective rolling element to maintain relative spacing between adjacent rolling elements. At least some of the bridges include a projection on a radially inner side such that the plurality of proj ections together define an inner diameter of the cage, the inner diameter of the cage being smaller than the outer diameter of the inner ring to create interference and deformation of the cage as the cage is installed over the flange of the inner ring.

Abstract: A sensor system including a movable member, a sensor, and an interpolator. The sensor is configured to generate a first output signal and a second output signal. The first output signal has a first phase angle, the second output signal has a second phase angle, and a first difference between the first phase angle and the second phase angle has a first value. The first value of the first difference includes an offset related to a mechanical incompatibility between the sensor and the movable member. The interpolator is configured to receive the first output signal and the second output signal. The interpolator is operable to apply a compensation factor to generate a third signal having a third phase. The compensation factor has a value that is based on the mechanical incompatibility between the sensor and the movable member.

Abstract: A device for supporting and installing a bearing assembly includes an inner ring having an inner ring axial face, an outer ring having an outer ring axial face and an outer diameter, and a plurality of rolling elements positioned between the inner ring and the outer ring. The device comprises a sleeve having an inner diameter sized and configured to receive and support the outer ring along the outer diameter, and a disc positioned within the sleeve. The disc includes a disc outer diameter sized and configured to permit sliding of the disc along the sleeve inner diameter in an axial direction of the sleeve, and a disc face surface sized and configured to engage the inner ring axial face, or the outer ring axial face, or both when the bearing assembly is received in the sleeve.

Abstract: A method and apparatus for sensing magnetic field strength with a pair of Hall effect sensors includes sampling a sensed voltage for the Hall effect sensors during a first phase and combining the sensed voltage. During a second phase, obtaining sensed voltages for the Hall effect sensors and combining the sensed voltages. The sensed voltages from the first phase and the second phase are combined to obtain a summed voltage and remove the Hall effect sensor and amplifier offset error value. In one arrangement, the summed voltage corresponds to the sensed Hall voltage of the first Hall effect sensor added to the Hall voltage of the second Hall effect sensor. In another arrangement, the summed voltage corresponds to the sensed Hall voltage of the first Hall effect sensor subtracted by the sensed Hall voltage of the second Hall effect sensor. Changes in the summed voltage with respect to a reference voltage are counted to determine the speed of a rotating shaft having magnets or a similar arrangement.