Abstract: An apparatus (1) for heat treating the surfaces (32b) of gear teeth (32a) via magnetic inductive heating comprises a magnet assembly (40) and a workpiece (or gear) holder (30) operatively mounted on a base (12). The magnet assembly (40) is rotatable in a first plane about a first axis (A1), and the work-piece holder (30) (on which a gear (32) can be removably mounted) is rotatable about a second axis (A2) in a second plane. The first and second axes (A1, A2) are spaced apart from each other and the first and second planes intersect each other.

Abstract: An electric motor comprising a rotor, a stator and a field weakening device. The rotor has a plurality of magnets mounted thereto, and the stator is located adjacent to the rotor and has a plurality of slots defined therein. The slots define raised teeth and are wound with electrical wiring to generate a magnetic field when the wiring is energized with current. The field weakening device is made from a highly magnetically permeable material and a comparatively lower magnetically permeable material. The field weakening device is disposed between the rotor and the stator and is selectively movable between a first position to align the highly magnetically permeable material between the teeth of the stator and the magnets of the rotor and a second position to align the comparatively lower magnetically permeable material between the teeth of the stator and the magnets of the rotor.

Abstract: A wheel hub assembly configured to receive and support a brake rotor component in either a fixed or floating arrangement, such that a wheel assembly mounted to the wheel hub abuts directly against the outboard flange of the hub, and not against an entrapped brake rotor surface.

Abstract: A seal component (100, 200) having a triple-lip configuration for sealing against a moving surface, such as the inner ring race surface (12, 12?) of a spherical plain bearing (14, 14?). The triple-lip configuration incorporates a pair of outward inclined seal lips (102, 202, 104, 204) for providing protection from external contaminates, and a third inwardly inclined seal lip (106, 206) which is orientated to provide lubricant or grease retention within the sealed bearing (14, 14?). The size and configuration of the third seal lip (106, 206) is selected to minimize surface friction and to avoid seal lip inversion during oscillatory motion of the bearing components during use. A retention surface (110a, 210) is disposed to abut against the outer ring race surface (10b, 10b) to resist roll-out displacement of the seal component (100, 200) during use.

Abstract: An epicyclic gear system (A) includes helical sun and ring gears (2, 4) and helical planet pinions (6) located between and engaged with the sun and ring gears. The gear system also includes a carrier (8) having an end wall (12) and flexpins (20) cantilevered from the end wall and extended into the planet pinions. Each flexpin at its end remote from the end wall carries a sleeve (22) that extends back over the flexpin where it is spaced from the flexpin. The planet pinion for the flexpin rotates around the sleeve on a bearing (24). The arrangement is such that the flexpin will flex adjacent to the carrier end wall circumferentially along the pitch circle of the carrier in one direction and circumferentially in the opposite direction adjacent to attachment of the sleeve. But the helical gear imparts a couple to the planet pinion that seeks to tilt the sleeve radially toward or away from the main axis of the system.

Abstract: A mechanical structure (16) for enabling a rotor (28) in a permanent magnet electric motor A to be moved axially relative to a stator (14) under an actuating force, without experiencing frictional sliding during such a movement. As the rotor (28) is moved away from the stator (14), the motor magnetic field is weakened, enabling the motor A to operate efficiently at elevated speeds, extending speed coverage under constant power.

Abstract: A bearing assembly (20) for use in a medical, surgical, or dental handpiece (10) that enables spindle rotation for a supported rotary tool (36) at high speeds. The bearing assembly (28) incorporates annular gap shields (50, 54) at each axial end to prevent contaminate ingress and to retain lubricating grease within the bearing assembly (28) to avoid re-lubricated after each use or sterilization cycle.

Abstract: An epicyclic gear system (A) includes sun and ring gears (2, 4) and planet pinions (6, 8) arranged in two side-by-side arrays (a, b) between the sun and ring gears, there also being a carrier (10, 50) to which planet pinions are coupled through flexpins (30). The carrier has primary and secondary walls (20, 22) between which the pinions are located and webs (24) connecting the walls. The flexpins for one array of pinions are cantilevered from the primary wall and the flexpins for the other array of pinions are cantilevered from the secondary wall. When the gear system operates, the carrier along its primary wall is subjected to an externally applied torque which transfers through the system at the planet pinions of the two arrays. The load path (pa) for the pinions at the primary wall is shorter than the load path (pb) for the pinions at the secondary wall, and this disparity causes the carrier to distort.

Abstract: A flexpin assembly (B) for an epicyclic gear system (A) includes a flexpin (20) that at one end is cantilevered from a carrier end wall (12) and a sleeve (22) that surrounds the flexpin and is cantilevered from the flexpin at the other end of the flexpin. In addition, the assembly has an antifriction bearing (24) for supporting a planet pinion (6) around the sleeve. The flexpin has a base (30) that is configured to be anchored to a carrier wall, a head (32) to which the sleeve is attached, and a shank (34) located between the base and head. The sleeve has a mounting segment (78) that is connected to the head of the flexpin without a weld. Both may have tapered surfaces secured in contact by a plate (66) clamped against the mounting portion with screws (68) that thread into the head, thus enabling the sleeve to be detached from the pin. The head may have a cylindrical surface (72) over which the mounting segment of the sleeve fits with an interference fit exists.

Abstract: An axial flux electric motor comprising a rotor and a first and second stator. The first and second stators have a first and second air gap located between the first and second stators and the rotor, respectively, and the second air gap is greater than the first gap. In one embodiment, the coils of the first stator and the coils of the second stator are in parallel. The motor further comprises switches which alternatingly energize the coils of the first stator and of the second stator based upon required torque and required speed of the motor. In a second embodiment, the coils of the first stator and the coils of the second stator are in series and the motor further comprises switches which selectively bypass the coils of the second stator in order to reduce the back EMF of the motor and increase the maximum speed of the motor at a given input voltage.

Abstract: An integrated electric motor hub drive 1 that combines an electric motor subassembly (30), a sunless differential planetary gear drive subassembly (20), and a hub bearing assembly (10) together in a coaxial assembly to provide a compact high gear reduction electric hub drive system.

Abstract: A camshaft phase shifting device (30) includes a coaxially arranged three-shaft gear system, having an input shaft (16), an output shaft (14), and a control shaft (34) for adjusting the phase angle between the input and output shafts (16, 14). The control structure is a torque-based control structure. The dynamic response of the gear system and thus the desired phase angle of a camshaft (12) associated with the output shaft (16) is controlled and adjusted by a controller (40) which produces a torque command based on received signals. These signals include, but are not limited to, cam shaft phase angle error signal, torque load, and/or angular position signal of the camshaft (12), and relative speed signal between the input and output shafts (16, 14).

Abstract: A spindle unit (A) for effecting a manufacturing or repair procedure includes a spindle assembly (2) having a spindle (12) that holds a tool (B), an electric motor (4), and a friction drive transmission (6) located between the spindle assembly and the motor. The transmission includes a sun roller (86) driven by the motor, an outer ring (110) coupled to the spindle, and a pair of support rollers (90) located between the sun roller and outer ring to position the outer ring eccentric to the sun roller and create a wedge gap (126) between the sun roller and the outer ring. The transmission also has a loading roller (96) located at the wedge gap such that it can displace laterally and lodge tightly in the wedge gap. The spindle rotates in bearings (14, 16), one of which is a single row tapered roller bearing that transfers thrust loads developed during the procedure.

Abstract: A compact wheel end (A) serves to couple a road wheel (B) to a suspension system component (C) on an automotive vehicle and to transmit torque from a CV joint (D) to the road wheel. The wheel end includes a housing (2) that is attached to the suspension system component and a hub (4) provided with a drive flange (18) on which the road wheel is mounted and a spindle (20) that extends through the housing. The hub rotates relative to the housing on a double row tapered roller bearing (6), the raceways (40, 42, 44, 46) of which are surfaces on the housing and hub spindle. The wheel end also has a coupler (8) that is engaged with the hub spindle and the CV joint through mating splines (32, 72, 76, 94) and further provides a rib face (52) that backs the rollers (62) of the inboard row. The CV joint has a small diameter stub shaft (92) that extends through the hub to secure the CV joint to the hub, but does not transmit torque.

Abstract: A drive (A) for imparting rotation about an axis (X) includes an axial flux motor (4) having a stator (38) and a rotor (44), an output drive element (8), an epicyclic gear system (6) located between the rotor of the axial flux motor and the drive element. The gear system is located within and surrounded by the motor, thus rendering the drive highly compact along its axis.

Abstract: A method of enhancing the operating life of roller bearings assemblies (B) subject to oil-out conditions is disclosed. The method comprises applying a tribological metal carbide reinforced amorphous hydrocarbon coating layer (16) over either the sliding surfaces (SS) or the rolling surfaces (RS) of the bearing assembly rolling elements (RE), but is preferably applied at least to the sliding surfaces of the rolling element. The coating has a thickness determined according to the equation: Formula (I), where d=coating thickness P=is the ratio of force applied to the rollers/contact area; n=the number of rollers; (t?t0)=the desired operating time after oil-out condition starts; and K? is the Archard constant.

Abstract: A sensing system for sensing the drive torque applied to a vehicle wheel end assembly (100). The sensor system (200) is integrated into the internal spaces of the bearing assembly (103) within vehicle wheel end assembly (100), and is protected from environmental conditions. The sensor system (200) incorporates a pair of spaced-apart sensing elements (202a, 202b) disposed on a stationary member (104) of the vehicle wheel end assembly (100) in alignment with the axis or rotation. A target element (300) disposed on the rotating member (102) of the vehicle wheel end assembly (100). Each sensing element (202a, 202b) generates a signal which is responsive to the passage of the target element (300), at a frequency which is proportional to the rotational speed of the wheel end assembly (100).

Abstract: An antifriction bearing (A) for accommodating rotation about an axis (X) comprises an inner race (2) having a raceway (12), an outer race (4) having a raceway (22), rolling elements (6) positioned between the inner and outer races (2, 4) and contacting the raceways (12, 22) of those races (2, 4) so that when relative rotation occurs between the races (2, 4) the rolling elements (6) roll along the raceways (12, 22), a cage (8) positioned between the inner and outer races (2, 4) and having pockets (40) in which the rolling elements (6) are received with the cage (8) being rotatable between the races (2, 4) as the rolling elements (6) roll along the raceways (12, 22), the outer race (4) having a power transmitting coil (50) and a receiver (60), the cage (8) having a power receiving coil (52), a sensing unit (D) for sensing a condition of the bearing (A), and a transmitter (54) for sending a signal indicative of the sensed condition of the bearing (A) to the receiver (60).

Abstract: A shaft is supported in a housing on the front and rear antifriction bearings that are mounted in opposition. The front bearing has an outer race provided with an external thread that engages an internal thread within the housing. That outer race is fitted with a locking ring provided with an inner flange that is engaged to turn the race and thereby bring the front and rear bearings into the correct adjustment. The locking ring also has an axially directed outer flange that is segmented, so that one of the segments can be bent outwardly into a recess in the housing, thus providing a tab that prevents rotation of the locking ring and outer race.

Abstract: A seal guard 12 for a wide inner ring bearing assembly 10 comprising an annular member 22 configured for attachment to an external surface 24 of a bearing outer ring 16, and which radially encloses the various seal components 18 disposed within an annular opening between the inner ring 14 and outer ring 16. The annular member 22 includes an angled external surface 22A adapted to deflect external contaminates away from direct impingement upon the seal components 18.