Abstract: The present disclosure provides a method of making low carbon steel. The method includes tapping the liquid steel out of a primary steelmaking furnace. Deoxidizing the liquid steel. Transferring the deoxidized liquid steel to a ladle metallurgy furnace. Removing sulfur at the ladle metallurgy furnace. Adding fluxes and arcing the liquid steel to prevent sulfur reversion. Transferring the liquid steel from the ladle metallurgy furnace to an RH degasser for carbon removal. The removal of oxygen and sulfur prior to transferring the liquid steel to the RH degasser facilitates nitrogen removal and prevents carbon pick up during the step sulfur removal.

Abstract: The present invention provides steel sheet products having controlled compositions that are subjected to two-step annealing processes to produce sheet products having desirable microstructures and favorable mechanical properties such as high strength and ultra-high formability. The steel sheet products may be cold rolled or hot rolled. Steels processed in accordance with the present invention exhibit favorable combined ultimate tensile strength and total elongation (UTS•TE) properties, and may fall into the category of Generation 3 advanced high strength steels, desirable in various industries including automobile manufacturers.

Abstract: Provided is a threaded pipe having a pin member connecting to a box member. The pin member contains wedge-shaped pin threads that extends in a helical direction around the outside surface of its pipe end. The pin member is tapered to result in an increasing diameter of the pin threads away from the front end of its pipe. The box member contains a wedge-shaped box thread that stretches in a helical direction around the inside surface of its pipe end. The box member is tapered to result in a decreasing diameter of the box threads away from the front end of its pipe. The pin crest of the pin member increases in width along the pin thread and the box root of the box thread decreases in width along the box thread. When assembled together, the pin thread crest increases in width at a different rate than the box thread root increase in width.

Abstract: The present invention provides steel alloys with hydrogen degradation resistance comprising controlled amounts of Mn and C, as well as Al, Cr, Cu, Ni and Si. The steel alloys have an austenite microstructure and relatively high stacking fault energies, which avoid the formation of martensitic phases that reduce hydrogen resistance.

Abstract: This disclosure relates to weldability of steel alloys that provide weld joints which retain hardness values in a heat affected zone adjacent to a fusion zone and which also have improved resistance to liquid metal embrittlement due to the presence of zinc coatings.

Abstract: Taper plate assemblies are disclosed that may be installed on the top of steel casting ladles to restrain and maintain refractory lining materials in compression during casting operations. The taper plate assemblies include a generally conical taper plate supported by a ring-shaped support flange and a support collar. The taper plate is located at least partially above a refractory top ring that may comprise a castable refractory material, and is designed to maintain the refractory top ring in compression during multiple casting operations.

Abstract: Methods of producing high strength continuously cast hot rolled steel sheet products are disclosed. The methods include continuously casting a steel slab and then hot rolling with finish rolling on a hot strip mill, quenching on the hot strip mill to form a predominantly matrensitic microstructure, and performing a thermal cycling step including soaking at an intercritical temperature followed by holding at a lower temperature. The resultant hot rolled steel sheet products have a microstructure comprising ferrite and retained austenite. Steels processed in accordance with the present invention exhibit favorable combined ultimate tensile strength and total elongation (UTS·TE) properties, and may fall into the category of Generation 3 advanced high strength steels, desirable in various industries including automobile manufacturers.

Abstract: This disclosure is related to high yield strength steel where mechanical properties, such as elongation, ultimate tensile strength and yield strength in a sheet are maintained or enhanced via thermal treatment optionally provided during a galvanization coating operation.

Abstract: Provided is a threaded pipe having a pin member connecting to a box member. The pin member contains wedge-shaped pin threads that extends in a helical direction around the outside surface of its pipe end. The pin member is tapered to result in an increasing diameter of the pin threads away from the front end of its pipe. The box member contains a wedge-shaped box thread that stretches in a helical direction around the inside surface of its pipe end. The box member is tapered to result in a decreasing diameter of the box threads away from the front end of its pipe. The pin crest of the pin member increases in width along the pin thread and the box root of the box thread decreases in width along the box thread. When assembled together, the pin thread crest increases in width at a different rate than the box thread root increase in width.

Abstract: The present invention provides steel sheet products having controlled compositions that are subjected to two-step annealing processes to produce sheet products having desirable microstructures and favorable mechanical properties such as high strength and ultra-high formability. Steels processed in accordance with the present invention exhibit combined ultimate tensile strength and total elongation (UTS·TE) properties of greater than 25,000 MPa-%. Steels with these properties fall into the category of Generation 3 advanced high strength steels, and are highly desired by various industries including automobile manufacturers.

Abstract: This invention relates to prevention of delayed cracking of metal alloys during drawing which may occur from hydrogen attack. The alloys find applications in parts or components used in vehicles, such as bodies in white, vehicular frames, chassis, or panels.

Abstract: A method to improve the collapse resistance of metallic tubular products is disclosed. Stress is applied to the metallic tubular products in order to change the residual stress profile of the metallic tubular products, such as those that have completed a straightening process, resulting in a residual stress profile that improves collapse resistance. The metallic tubular product is subjected to radial compression processing to control the residual stress profile and to enhance collapse resistance. The radial compression process may be applied after the tubular product has been subjected to a straightening process.

Abstract: This disclosure is directed at methods for mechanical property improvement in a metallic alloy that has undergone one or more mechanical property losses as a consequence of forming an edge, such as in the formation of an internal hole or an external edge. Methods are disclosed that provide the ability to improve mechanical properties of metallic alloys that have been formed with one or more edges placed in the metallic alloy by a variety of methods which may otherwise serve as a limiting factor for industrial applications.

Abstract: This disclosure relates to weldability of steel alloys that provide weld joints which retain hardness values in a heat affected zone adjacent to a fusion zone and which also have improved resistance to liquid metal embrittlement due to the presence of zinc coatings.

Abstract: Ends of separate tubular members used in oil and gas drilling are connected pin-to-pin by a threaded coupling and made leak tight by an internal pressure seal, wherein the male or field end pin of a first tubular member has an integral geometry designed to mate with the female or mill end pin of a second tubular member. The coupling and tubular members possess a modified buttress thread form having a negative load flank angle and a positive stab flank angle. When assembled, the coupling connects the field end pin of the first tubular member with the mill end pin of the second tubular member, wherein integral geometries of the mated pin ends generate the interference necessary to produce a single, metal-to-metal, leak-tight, internal contact pressure seal.

Abstract: The present invention provides steel sheet products having controlled compositions that are subjected to two-step annealing processes to produce sheet products having desirable microstructures and favorable mechanical properties such as high strength and ultra-high formability. Steels processed in accordance with the present invention exhibit combined ultimate tensile strength and total elongation (UTS·TE) properties of greater than 25,000 MPa-%. Steels with these properties fall into the category of Generation 3 advanced high strength steels, and are highly desired by various industries including automobile manufacturers.

Abstract: A fuel injection lance for an ore-smelting furnace includes a central conduit, a first conduit and a second conduit. The first and second conduits are concentric with the central conduit. A central conduit is connected to a fuel mixture. The first and second conduits are in flow communication with a gas source. The first and second conduits have gas flowing at independently controllable gas flow rates relative to the other conduit. A swirl portion has a cylindrical body with a hollow interior cylinder, and vertical and helical channels formed within the body portion. Vertical channels traverse the body portion vertically to the outer surface adjacent to the bottom surface. Helical channels traverse the outer surface in a helical pattern. Vertical channels intersect with corresponding helical channels at a predetermined angle selected to provide a desired particle distribution of a fuel injected into the furnace.

Abstract: Ends of separate tubular members used in oil and gas drilling are connected pin-to-pin by a threaded coupling and made leak tight by an internal pressure seal, wherein the male or field end pin of a first tubular member has an integral geometry designed to mate with the female or mill end pin of a second tubular member. The coupling and tubular members possess a modified buttress thread form having a negative load flank angle and a positive stab flank angle. When assembled, the coupling connects the field end pin of the first tubular member with the mill end pin of the second tubular member, wherein integral geometries of the mated pin ends generate the interference necessary to produce a single, metal-to-metal, leak-tight, internal contact pressure seal. An external ball and cylinder contact seal at each end of the coupling provides additional sealing capacity when used in combination with the internal contact pressure seal.

Abstract: A method for generating an optimized body structure is provided. A first topology optimization of a first body configuration is performed to generate a second body configuration. A subset of critical body components are identified based on load path values for the second body component and are parameterized. A second optimization is performed. The second optimization includes a low fidelity optimization for the geometry, the gauge and the grade of the critical body components, and a high fidelity optimization for the mass of each of the critical body components to generate an optimized set of critical body components. The optimized set of critical body components are combined with non-critical body components from the second body configuration to generate a final body configuration which is optimized for performance and weight.

Abstract: A fuel injection lance for an ore-smelting furnace includes a central conduit, a first conduit and a second conduit. The first and second conduits are concentric with the central conduit. A central conduit is connected to a fuel mixture. The first and second conduits are in flow communication with a gas source. The first and second conduits have gas flowing at independently controllable gas flow rates relative to the other conduit. A swirl portion has a cylindrical body with a hollow interior cylinder, and vertical and helical channels formed within the body portion. Vertical channels traverse the body portion vertically to the outer surface adjacent to the bottom surface. Helical channels traverse the outer surface in a helical pattern. Vertical channels intersect with corresponding helical channels at a predetermined angle selected to provide a desired particle distribution of a fuel injected into the furnace.