Patents Assigned to The Water Heater Industry Joint Research and Development Consortium
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Patent number: 6964248Abstract: A gas-fired water heater is provided with a combustion shutoff system which precludes further combustion within the water heater's combustion chamber in response to a combustion temperature therein reaching a predetermined level correlated to and indicative of a predetermined, undesirably high concentration of carbon monoxide present in the combustion chamber. In various illustrated embodiments thereof, the combustion shutoff system is operative to terminate further combustion air inflow to the combustion chamber, or terminate further fuel flow to the burner portion of the water heater.Type: GrantFiled: September 28, 2004Date of Patent: November 15, 2005Assignee: The Water Heater Industry Joint Research and Development ConsortiumInventors: Gordon W. Stretch, Bruce A. Hotton, John H. Scanlon, Gary A. Elder, James T. Campbell, Larry D. Kidd, Eric M. Lannes, Garrett Doss, Michael W. Gordon, James M. Martin, James W. Mears, Thomas E. Archibald
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Patent number: 6957628Abstract: A gas-fired water heater is provided with a combustion shutoff system which precludes further combustion within the water heater's combustion chamber in response to a combustion temperature therein reaching a predetermined level correlated to and indicative of a predetermined, undesirably high concentration of carbon monoxide present in the combustion chamber. In various illustrated embodiments thereof, the combustion shutoff system is operative to terminate further combustion air inflow to the combustion chamber, or terminate further fuel flow to the burner portion of the water heater.Type: GrantFiled: September 28, 2004Date of Patent: October 25, 2005Assignee: The Water Heater Industry Joint Research and Development ConsortiumInventors: Gordon W. Stretch, Bruce A. Hotton, John H. Scanlon, Gary A. Elder, James T. Campbell, Larry D. Kidd, Eric M. Lannes, Garrett Doss, Michael W. Gordon
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Patent number: 6893253Abstract: A gas-fired water heater is provided with a combustion shutoff system which precludes further combustion within the water heater's combustion chamber in response to a combustion temperature therein reaching a predetermined level correlated to and indicative of a predetermined, undesirably high concentration of carbon monoxide present in the combustion chamber. In various illustrated embodiments thereof, the combustion shutoff system is operative to terminate further combustion air inflow to the combustion chamber, or terminate further fuel flow to the burner portion of the water heater.Type: GrantFiled: May 5, 2003Date of Patent: May 17, 2005Assignee: The Water Heater Industry Joint Research and Development ConsortiumInventors: Gordon W. Stretch, Bruce A. Hotton, John H. Scanlon, Gary A. Elder, James T. Campbell, Larry D. Kidd, Eric M. Lannes, Garrett Doss, Michael W. Gordon, James M. Martin, James W. Mears, Thomas E. Archibald
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Patent number: 6854428Abstract: A fuel-fired, power vented water heater has a combustion chamber with an outer wall portion defined by an arrestor plate in which flame quenching air inlet openings are formed. All combustion air entering the combustion chamber must first pass through an air inlet plenum extending outwardly from the arrestor plate and then pass inwardly through the flame quenching openings into the combustion chamber. The air inlet plenum is provided with a normally closed inlet damper which automatically closes during non-firing periods of the water heater to prevent passage of combustion air (and extraneous flammable vapors, if present, adjacent the water heater) into the combustion chamber, and opens during firing periods of the water heater to permit operative combustion air delivery to the combustion chamber.Type: GrantFiled: June 22, 2004Date of Patent: February 15, 2005Assignee: The Water Heater Industry Joint Research and Development ConsortiumInventors: Bruce A. Hotton, Troy E. Trant, John H. Scanlon, Gordon W. Stretch
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Patent number: 6814031Abstract: A gas-fired water heater has a combustion chamber with a bottom wall defined by a perforated flame arrestor plate forming a portion of a flow path through which combustion air may be supplied to a burner structure within the combustion chamber. During firing of the water heater a combustion air shutoff system having a heat-frangible temperature sensing structure disposed within the combustion chamber senses an undesirable temperature increase in the combustion chamber, caused by for example a partial blockage of the flow path, and responsively terminates further air flow into the combustion chamber, thereby shutting down the burner, prior to the creation in the combustion chamber of a predetermined elevated concentration of carbon monoxide.Type: GrantFiled: October 9, 2003Date of Patent: November 9, 2004Assignee: The Water Heater Industry Joint Research and Development ConsortiumInventors: Gordon W. Stretch, Bruce A. Hotton, John H. Scanlon, Gary A. Elder, James T. Campbell, Larry D. Kidd, Eric M. Lannes, James M. Martin, James W. Mears, Thomas E. Archibald
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Patent number: 6776125Abstract: A gas-fired water heater has a combustion chamber with a bottom wall defined by a perforated flame arrestor plate forming a portion of a flow path through which combustion air may be supplied to a burner structure within the combustion chamber. During firing of the water heater a combustion air shutoff system having a heat-frangible temperature sensing structure disposed within the combustion chamber senses an undesirable temperature increase in the combustion chamber, caused by for example a partial blockage of the flow path, and responsively terminates further air flow into the combustion chamber, thereby shutting down the burner, prior to the creation in the combustion chamber of a predetermined elevated concentration of carbon monoxide.Type: GrantFiled: October 9, 2003Date of Patent: August 17, 2004Assignee: The Water Heater Industry Joint Research and Development ConsortiumInventors: Gordon W. Stretch, Bruce A. Hotton, John H. Scanlon, Gary A. Elder, James T. Campbell, Larry D. Kidd, Eric M. Lannes, James M. Martin, James W. Mears, Thomas E. Archibald
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Patent number: 6766771Abstract: A fuel-fired power vented heating appliance, representatively a water heater, has, in its draft structure, a single thermal or other type of cutoff switch which serves the dual function of preventing (1) the creation of an unacceptably high level of carbon monoxide in the combustion chamber of the appliance, and (2) thermal damage to a PVC vent pipe portion of the draft structure. When triggered, the cutoff switch operates to terminate further firing of the appliance. In one illustrative embodiment of the appliance, this is achieved by preventing further combustion air flow to the appliance. In another illustrative embodiment of the appliance, it is achieved by terminating further fuel flow thereto.Type: GrantFiled: September 11, 2003Date of Patent: July 27, 2004Assignee: The Water Heater Industry Joint Research and Development ConsortiumInventor: Bruce A. Hotton
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Patent number: 6722876Abstract: A safety device for shutting off the flow of gas to a gas-fired appliance in the presence of flammable vapors. The resistance of a variable resistance flammable vapor sensor is monitored by a microprocessor that controls the operation of a gas flow valve. When the measured resistance indicates the presence of a preselected concentration of flammable vapors, the gas flow valve is shut of and the ignition system cannot be energized.Type: GrantFiled: April 4, 2001Date of Patent: April 20, 2004Assignee: The Water Heater Industry Joint Research and Development ConsortiumInventors: Anthony W. Abraham, Dwain Moore, John Paisley, Xiangsheng Wang
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Publication number: 20040069248Abstract: A gas-fired water heater has a combustion chamber with a bottom wall defined by a perforated flame arrestor plate forming a portion of a flow path through which combustion air may be supplied to a burner structure within the combustion chamber. During firing of the water heater a combustion air shutoff system having a heat-frangible temperature sensing structure disposed within the combustion chamber senses an undesirable temperature increase in the combustion chamber, caused by for example a partial blockage of the flow path, and responsively terminates further air flow into the combustion chamber, thereby shutting down the burner, prior to the creation in the combustion chamber of a predetermined elevated concentration of carbon monoxide.Type: ApplicationFiled: October 7, 2003Publication date: April 15, 2004Applicant: The Water Heater Industry Joint Research and Development ConsortiumInventors: Gordon W. Stretch, Bruce A. Hotton, John H. Scanlon, Gary A. Elder, James T. Campbell, Larry D. Kidd, Eric M. Lannes, James M. Martin, James W. Mears, Thomas E. Archibald
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Publication number: 20040069247Abstract: A gas-fired water heater has a combustion chamber with a bottom wall defined by a perforated flame arrestor plate forming a portion of a flow path through which combustion air may be supplied to a burner structure within the combustion chamber. During firing of the water heater a combustion air shutoff system having a heat-frangible temperature sensing structure disposed within the combustion chamber senses an undesirable temperature increase in the combustion chamber, caused by for example a partial blockage of the flow path, and responsively terminates further air flow into the combustion chamber, thereby shutting down the burner, prior to the creation in the combustion chamber of a predetermined elevated concentration of carbon monoxide.Type: ApplicationFiled: October 10, 2003Publication date: April 15, 2004Applicant: The Water Heater Industry Joint Research and Development ConsortiumInventors: Gordon W. Stretch, Bruce A. Hotton, John H. Scanlon, Gary A. Elder, James T. Campbell, Larry D. Kidd, Eric M. Lannes, James M. Martin, James W. Mears, Thomas E. Archibald
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Patent number: 6715451Abstract: A gas-fired water heater has a combustion chamber with a bottom wall defined by a perforated flame arrestor plate forming a portion of a flow path through which combustion air may be supplied to a burner structure within the combustion chamber. During firing of the water heater a combustion air shutoff system having a heat-frangible temperature sensing structure disposed within the combustion chamber senses an undesirable temperature increase in the combustion chamber, caused by for example a partial blockage of the flow path, and responsively terminates further air flow into the combustion chamber, thereby shutting down the burner, prior to the creation in the combustion chamber of a predetermined elevated concentration of carbon monoxide.Type: GrantFiled: July 22, 2002Date of Patent: April 6, 2004Assignee: The Water Heater Industry Joint Research and Development ConsortiumInventors: Gordon W. Stretch, Bruce A. Hotton, John H. Scanlon, Gary A. Elder, James T. Campbell, Larry D. Kidd, Eric M. Lannes, James M. Martin, James W. Mears, Thomas E. Archibald
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Patent number: 6622661Abstract: A fuel-fired heating apparatus, representatively a forced draft or natural draft gas-fired water heater having a combustion chamber, is provided with a flammable vapor control system that functions, during firing of the apparatus, to substantially prevent entry into and combustion within the combustion chamber of extraneous flammable vapors externally adjacent the bottom of the apparatus, without detecting the extraneous flammable vapors or terminating firing of the apparatus. The flammable vapor control system includes a dilution air flow passage connected to a discharge portion of the apparatus vent structure and having an inlet externally adjacent a bottom portion of the apparatus and operative to draw dilution air and extraneous flammable vapors into the vent structure discharge portion, and a combustion air flow passage having an inlet disposed adjacent the upper end of the apparatus, and an outlet communicated with the interior of the combustion chamber.Type: GrantFiled: January 16, 2003Date of Patent: September 23, 2003Assignee: The Water Heater Industry Joint Research and Development ConsortiumInventor: Bruce A. Hotton
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Patent number: 6554610Abstract: An inner combustion chamber access door member for a fuel-fired water heater has main and pilot burner structures respectively supported thereon by gas supply tubes sealingly extending through and anchored to the door member, and is further provided with a wire pass-through tube and a sight glass opening. After the door member has been externally secured to a side wall portion of the water heater over an access opening therein, with the main and pilot burner structures disposed in the combustion chamber of the water heater, a lighting wand is extended through the sight glass opening to light and test the burners. Subsequently, a sight glass structure is snapped into the sight glass opening to complete the installation of the door/burner assembly. Thermocouple and igniter wires extend through the pass-through tube, and are sealed therein by a laterally split resilient cylindrical sealing plug member.Type: GrantFiled: March 4, 2002Date of Patent: April 29, 2003Assignee: The Water Heater Industry Joint Research and Development ConsortiumInventor: Shannon H. McCall
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Patent number: 6547558Abstract: An inner combustion chamber access door member for a fuel-fired water heater has main and pilot burner structures respectively supported thereon by gas supply tubes sealingly extending through and anchored to the door member, and is further provided with a wire pass-through tube and a sight glass opening. After the door member has been externally secured to a side wall portion of the water heater over an access opening therein, with the main and pilot burner structures disposed in the combustion chamber of the water heater, a lighting wand is extended through the sight glass opening to light and test the burners. Subsequently, a sight glass structure is snapped into the sight glass opening to complete the installation of the door/burner assembly. Thermocouple and igniter wires extend through the pass-through tube, and are sealed therein by a laterally split resilient cylindrical sealing plug member.Type: GrantFiled: March 4, 2002Date of Patent: April 15, 2003Assignee: The Water Heater Industry Joint Research and Development ConsortiumInventor: Shannon H. McCall
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Patent number: 6497200Abstract: A gas-fired water heater has a combustion chamber with a bottom wall defined by a perforated flame arrestor plate forming a portion of a flow path through which combustion air may be supplied to a burner s structure within the combustion chamber. During firing of the water heater a combustion air shutoff system senses an undesirable temperature increase in the combustion chamber, caused by for example a partial blockage of the flow path, and responsively terminates further air flow into the combustion chamber, thereby shutting down the burner, prior to the creation in the combustion chamber of a predetermined elevated concentration of carbon monoxide.Type: GrantFiled: March 8, 2001Date of Patent: December 24, 2002Assignee: The Water Heater Industry Joint Research and Development ConsortiumInventors: Gordon W. Stretch, John H. Scanlon, Gary A. Elder, James T. Campbell, Larry D. Kidd, Eric M. Lannes
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Patent number: 6422178Abstract: A fuel-fired heating appliance, representatively a gas-fired water heater, has a combustion chamber with an outer wall portion defined by a perforated flame arrestor plate having specially configured louvered combustion air intake openings through which combustion air is flowed into the combustion chamber. The louvered openings function to cause the entering combustion air to undergo directional changes as it inwardly traverses the openings and impart turbulence to the air entering the combustion chamber in a manner substantially inhibiting foreign matter blockage of the plate openings, providing an even combustion air inflow across the perforated plate area, and providing the plate with improved operational temperature uniformity along its sides.Type: GrantFiled: July 12, 2001Date of Patent: July 23, 2002Assignee: The Water Heater Industry Joint Research and Development ConsortiumInventors: Eric M. Lannes, Mark A. Taylor, Larry D. Kidd
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Patent number: 6418882Abstract: A power vented, gas fired water heater has a main gas burner disposed within a combustion chamber partially bounded by an arrestor plate having a spaced series of flame quenching combustion air inlet openings therein. To provide for a “soft” ignition of extraneous flammable vapors entering the combustion chamber and to limit the build-up of unignited flammable vapors within the combustion chamber during non-demand periods of the water heater, a non-flame type ignition device is disposed within the combustion chamber and operated at least intermittently during such non-demand periods.Type: GrantFiled: April 12, 2001Date of Patent: July 16, 2002Assignee: The Water Heater Industry Joint Research and Development ConsortiumInventors: Troy E. Trant, Michael L. Burney, William T. Harrigill, Gordon W. Stretch
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Patent number: 6412447Abstract: Fuel fired power vented and natural draft type water heaters are provided with flammable vapor sensors operative to detect flammable vapors exteriorly adjacent the water heater and responsively preclude fuel flow to the burner portion of the water heater. In each water heater a flow tube is extended between the flammable vapor sensor and the draft structure of the water heater and forms a flow path isolated from the combustion chamber of the water heater. In the event that flammable vapors are present exteriorly adjacent the water heater, the forced or natural draft of the water heater creates a biased flow of flammable vapors which is sequentially drawn across the vapor sensor and through the isolated flow path to the draft structure of the water heater.Type: GrantFiled: April 16, 2001Date of Patent: July 2, 2002Assignee: The Water Heater Industry Joint Research and Development ConsortiumInventors: Troy E. Trant, Gary A. Elder, William T. Harrigill, Bruce A. Hotton, Shannon H. McCall
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Patent number: 6390028Abstract: A fuel-fired heating appliance, representatively a gas-fired water heater, has a combustion chamber in a lower end portion thereof, and fuel burner apparatus having main and pilot burner portions is operatively disposed in the combustion chamber. During operation of the water heater combustion air is supplied to the burner apparatus only via a duct structure having an inlet elevated relative to the floor or other horizontal support surface upon which the water heater rests. A flammable vapor sensor is mounted on the lower end portion of the water heater, externally of the combustion air supply duct structure and at an elevation lower than that of its elevated inlet, and is operatively connected to burner control circuitry which, in turn, is coupled to the burner apparatus. In the event flammable vapors are generated near the floor adjacent the water heater, the vapor sensor operates to detect such vapors and responsively disables the burner apparatus via the control circuitry.Type: GrantFiled: March 12, 2001Date of Patent: May 21, 2002Assignee: The Water Heater Industry Joint Research and Development ConsortiumInventors: John P. Langmead, Jacob H. Hall, Larry D. Kidd
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Patent number: 6035812Abstract: A fuel-fired water heater has a combustion chamber disposed above a wall ucture forming a flow path for combustion air being drawn into the combustion chamber during firing of the fuel burner portion of the water heater. A combustion air shutoff system is incorporated in the water heater and functions to sense an undesirably high firing temperature in the combustion chamber and responsively shut off essentially all further air flow to the combustion chamber and thereby terminate combustion therein. In various disclosed embodiments thereof, the combustion air shutoff system includes a damper member movable between an open position in which its permits air flow through the combustion air flow path, and a closed position which it blocks essentially all further air flow through the combustion air flow path. The damper is releasably held in its open position by a eutectic metal fusible link member positioned exteriorly adjacent an exterior wall of the combustion chamber.Type: GrantFiled: November 2, 1998Date of Patent: March 14, 2000Assignee: The Water Heater Industry Joint Research and Development ConsortiumInventors: William T. Harrigill, Jacob H. Hall