Abstract: A machining system that includes an ultrasonic machining assembly, wherein the ultrasonic machining assembly further includes a machining tool; a collet adapted to receive the machining tool; and an ultrasonic transducer, wherein the ultrasonic transducer is operative to transmit acoustical vibrations to the machining tool; and a machining apparatus, wherein the machining apparatus is adapted to receive and secure the ultrasonic machining assembly, and wherein the machining apparatus is operative to transmit torque to the machining tool by applying rotary motion to the ultrasonic machining assembly.

Abstract: An ultrasonic welding assembly, comprising: a sonotrode having a single welding region and two nodal regions formed on either side of the welding region; a mounting plate for supporting the sonotrode having a force application region on the upper surface thereof; at least one ultrasonic transducer connected to the sonotrode; at least one diaphragm spring disposed between the ultrasonic transducer and the sonotrode; at least one roller bearing connected to the diaphragm spring; at least two linear guides connected to the roller bearing, wherein the at least two linear guides are connected to the mounting plate and support the roller bearing and the sonotrode in a flexible manner; and first and second low-friction linear bearings in contact with nodal regions for the application of downward force to the sonotrode, wherein the first and second linear bearings are connected to the mounting plate.

Abstract: A device for use in a machining system, including an ultrasonic transducer, wherein the ultrasonic transducer is adapted to receive a tool bit; a housing adapted to be both compatible with the machining system and to receive the ultrasonic transducer, wherein the housing is operative to isolate all radial and other vibrations generated by the ultrasonic transducer except the axial vibrations transmitted to the tool bit; and a tool holder, wherein the tool holder and the top portion of the housing are mechanically coupled to one another.

Abstract: A friction stir welding tool is provided, wherein the tool includes a body; a neck formed integrally with the body, wherein the outer diameter of the neck is less than the outer diameter of the body; and a frustoconical probe formed integrally with the neck, wherein the probe further includes a base and a tip, wherein the outer diameter of the tip is less than the outer diameter of the base, wherein the outer diameter of the base is less than the outer diameter of the neck, wherein the outer edge of the base and the outer edge of the neck define a shoulder region therebetween, and wherein the ratio of the outer diameter of the neck and the outer diameter of the base is within the range of about 1.5:1 to 1.25:1 or less.

Abstract: A laser scanner system for removing a coating from a surface.

Abstract: A system for training welders that includes a data generating component, a data capturing component and a data processing and visualization component. The data generating component operates in real time and derives data from an actual manually-executed weld and further includes a weld process-specific jig, a calibration block positioned on the jig, wherein the geometric configuration of the calibration block is specific to a particular type of weld joint, a weld coupon positioned on the welding process-specific jig adjacent to the calibration block, a welding gun for use by a trainee, wherein the welding gun is operative to form the weld; and at least one target mounted on the welding gun that is recognized by the data processing and visualization component for providing multidimensional position and orientation feedback to the trainee.

Abstract: A process for forming a composition comprising organosilsesquioxanes, comprises the following steps: 1. partially hydrolysing hydrolysable inorganic monomer precursors comprising at least 50 mole % of first hydrolysable inorganic monomer precursors having the formula RSiY3, in which R is an organic group, the R—Si bond is a non-hydrolysable bond, each Y group is the same as or different to one another and is selected from chemically-reactive groups such that each Si—Y bond is hydrolysable to form a Si—OH bond, to form inorganic monomers and allowing partial condensation of the inorganic monomers to form a liquid composition comprising inorganic oligomers; 2.

Abstract: A machine for butt welding of pipes can be used in different branches of industry and construction when welding of tubular parts having different configurations and purposes. The machine increases the accuracy of pipe alignment during clamping and reduces frictional losses by using a special mechanism for aligning and clamping the pipes being welded. The improvement makes it possible to improve the quality of welded joints, labor productivity and reliability of machine operation.

Abstract: A method of modifying the structure of workpiece (1) is provided. The method comprises a first step of causing relative movement between a power beam and the workpiece (1) so that a region (3) of the workpiece (1) is melted and the melted material displaced to form a projection (2) at a first location in the region (3) and a hole (4) at a different location in the region. The melted material is then allowed to at least partially solidify after which the first step is repeated one or more times, with the region corresponding to each repeat intersecting the region (3) of the first step.

Abstract: A friction stir method comprises causing a rotating probe (1) of a friction stir tool to enter a workpiece or a joint between a pair of workpieces (89), the or each workpiece being a low conductivity, high melting point metal or metal alloy. The probe (1) extends from a shoulder (4), or between shoulders, in contact with the workpiece(s) and rotates relative to the or each shoulder.

Abstract: The apparatus (50) includes a friction stir welding tool (100), a local clamping means (200), and an interface (300) that joins the tool (100) and the local clamping means (200). The local clamping means (200) is in close proximity to the at least one sidewall (130) of the tool (100) and has a housing (210) and a plurality of contact devices (220). The local clamping means (200) transfers a clamping force to the first and the second components (C1, C2) and holds them firmly in place during welding. The local clamping means (200) includes a plurality of contact devices (220) that may take the form of casters, rollers (222), and ball bearings (224). The location of the contact devices (220) is significant as external clamping is greatly reduced, and often eliminated, as the contact devices (220) are brought into close proximity to the area of the weld.

Abstract: A method and installation for making nanopowders of materials on the base of pure metals of Be, Mg, Al, Ca, Sc, V, Cr, Zn, Fe, Ni, Cu, Ti, Si, Co, Pt, Au, Zr, Mn, Sr, Y, Nb, Mo, Ag, Ba, La, Hf, Ta, W, Pt, Au, Bi, Ce, Sm or Dy, their alloys and chemical compounds of the metals with elements selected from the group consisting of B, C, O and Si, encapsulated into a sheath of salt selected from the group consisting of NaCl, NaF, LiCl and LiF or their mixture, comprises the evaporation of material and a halogenide of alkali metal and condensation of a mixture of their vapor phases on the substrate surface performed simultaneously in a closed evacuated volume.

Abstract: A method of friction stir welding and a non-consumable multi-section faced retractable shoulderless variable penetration friction stir welding tool. The tool includes a substantially cylindrical body portion, a head portion, and a tip section, each integral to the tool. The body portion has a longitudinal axis about which it is rotable, a diameter, a sidewall substantially parallel to the longitudinal axis, a proximal end, and a distal end. The head portion is located at the distal end of the body portion. The head portion includes a multi-section face, having a first face section and a second face section, that converges to the tip section. The tool is retractable, reduces overheating, improves weld quality by reducing internal voids and lack of fusion, and facilitates variable penetration welds.

Abstract: A method of friction stir welding and a non-consumable retractable shoulderless variable penetration friction stir welding tool. The tool includes a substantially cylindrical body portion, a head portion, and a tip section, each integral to the tool. The body portion has a longitudinal axis about which it is rotable, a diameter, a sidewall substantially parallel to the longitudinal axis, a proximal end, and a distal end. The head portion is located at the distal end of the body portion. The head portion has a base with a diameter substantially equal to the diameter of the body portion thereby forming a smooth transition between the body portion and the head portion, thus the tool has no shoulder. The head portion includes a face that converges to the tip section. The tool is retractable, reduces overheating, improves weld quality by reducing internal voids and lack of fusion, and facilitates variable penetration welds.

Abstract: An opposed current flow magnetic pulse forming and joining system in electrical communication with a magnetic pulse power supply having a positive connection and a negative connection. The system may be used in forming individual workpieces or joining multiple workpieces, including joining by magnetic pulse welding. The system includes a first section, a second section, an insulator, and a first and a second pair of conductors. The first and second sections cooperate to enclose the workpiece(s) and function to create an electromagnetic force similar to that produced by a single closed coil. The system is configured to achieve desirable current flow by minimizing inductance, inductive reactance, and impedance in the conductors. The pairs of conductors may incorporate closely spaced individual conductors, braided conductors, and coaxial conductors. The current flow in the individual conductors of each pair of conductors is opposed, as is the current flow through the sections.

Abstract: A method of friction stir welding and a non-consumable retractable shoulderless variable penetration friction stir welding tool. The tool includes a substantially cylindrical body portion, a head portion, and a tip section, each integral to the tool. The body portion has a longitudinal axis about which it is rotable, a diameter, a sidewall substantially parallel to the longitudinal axis, a proximal end, and a distal end. The head portion is located at the distal end of the body portion. The head portion has a base with a diameter substantially equal to the diameter of the body portion thereby forming a smooth transition between the body portion and the head portion, thus, the tool has no shoulder. The head portion includes a face that converges to the tip section. The tool is retractable, reduces overheating, improves weld quality by reducing internal voids and lack of fusion, and facilitates variable penetration welds.

Abstract: A process for forming a composition comprising organosilsesquioxanes, comprises the following steps: 1. partially hydrolysing hydrolysable inorganic monomer precursors comprising at least 50 moles % of first hydrolysable inorganic monomer precursors having the formula RSiY3, in which R is an organic group, the R—Si bond is a non-hydrolysable bond, each Y group is the same as or different to one another and is selected from chemically-reactive groups such that each Si—Y bond is hydrolysable to form a Si—OH bond, to form inorganic monomers and allowing partial condensation of the inorganic monomers to form a liquid composition comprising inorganic oligomers; 2.

Abstract: A friction stir welding (FSW) travel axis load control method and apparatus for controlling a travel axis load applied to a FSW setup during the joining of workpieces by FSW. The method and apparatus recognize that controlling certain attributes of a friction stir welding plasticized region are key to controlling the quality of the resulting weld. This invention controls any of a number of qualities associated with the plasticized region thereby producing welds having improved mechanical and aesthetic properties, as well as extending the life of the FSW tool. The method and apparatus may control the FSW process to obtain a predetermined optimum size of a heat affected zone. The plasticized region may be monitored in a number of ways including, but not limited to, force on the tool, torque applied to the tool, workpiece temperature, plasticized region physical dimension, as well as changing surface characteristics such as color and reflectivity.

Abstract: A method for repairing defects in a substrate including the steps of placing a consumable filler slug in contact with the substrate in the vicinity of the defect; placing at least one electrically conductive cover sheet in contact with a portion of the consumable filler slug; bringing a first electrode and a second electrode in contact with the at least one cover sheet and applying a force; and transmitting electrical current between the electrodes, thereby resistively heating the at least one cover sheet and conductively heating the consumable slug and a portion of the substrate resulting in coalescence in a substantially liquid pool that fills the defect. The pool is then cooled to solidification under pressure. Alternative embodiments eliminate the need for the conductive cover sheet(s) by utilizing electrodes having increased electrical and thermal resistance. The consumable slug may be formed as a single unit or multiple sections, and may incorporate sacrificial retainers.

Abstract: A method for repairing defects in a metallic substrate including the steps of placing a consumable filler slug in contact with the substrate in the vicinity of the defect; bringing a first electrode and a second electrode in contact with the consumable slug and applying a pressure to the consumable slug; and transmitting electrical current between the electrodes for a period, thereby resistively heating the consumable slug and the metallic substrate resulting in coalescence in a substantially liquid pool that fills the defect. The pool is then cooled to solidification under the pressure of the electrodes. The electrodes are then removed from contact with the consumable slug and excess material may be removed. The consumable slug may be formed as a single unit or multiple sections, and may incorporate sacrificial retainers to add additional defect filling material, retain the pool, and seal the pool from atmosphere.