Abstract: Systems and methods for treating carbon-containing waste materials include a gasifying system, a drier system for pre-drying the material, and an energy-recovery system for recovering waste heat and/or producer gas from the gasifying system/method for use in pre-drying the material. The energy-recovery system can include a recirculation system for recovering the waste heat and/or a thermal oxidizer or other combustion device for burning the producer gas, along with a heat-transfer-loop for transferring the recovered heat energy to the drier for pre-drying the material. In another aspect of the invention, the gasifying systems and methods use a thermal-screw conveyor with a product chamber and rotary thermal screws, and an oxygen-delivery system configured for delivering oxygen into the product chamber for immediate absorption into the material, with or without the dryer system and/or the energy-recovery system.

Abstract: A system for treating a material includes first and second screw conveyors each having a rotary shaft and a helical flight extending radially outward therefrom, the flighting of the screw conveyors overlapping with each other, and first and second actuators operably coupled to the first and second screw conveyors in a one-to-one dedicated relationship to rotationally drive the screw conveyors independently of each other. In typical embodiments, also included is a system for varying the clocking position of the screw conveyors relative to each other, wherein the screw conveyor flights are axially adjusted with respect to each other between a normal position and an advanced and/or retarded position. Also disclosed are methods of varying the axial position of the screw conveyor flights with respect to each other between the normal and advanced and/or retarded positions.

Abstract: A system for treating a material includes first and second screw conveyors each having a rotary shaft and a helical flight extending radially outward therefrom, the flighting of the screw conveyors overlapping with each other, and first and second actuators operably coupled to the first and second screw conveyors in a one-to-one dedicated relationship to rotationally drive the screw conveyors independently of each other. In typical embodiments, also included is a system for varying the clocking position of the screw conveyors relative to each other, wherein the screw conveyor flights are axially adjusted with respect to each other between a normal position and an advanced and/or retarded position. Also disclosed are methods of varying the axial position of the screw conveyor flights with respect to each other between the normal and advanced and/or retarded positions.

Abstract: A system for treating a material includes first and second screw conveyors each having a rotary shaft and a helical flight extending radially outward therefrom, the flighting of the screw conveyors overlapping with each other, and first and second actuators operably coupled to the first and second screw conveyors in a one-to-one dedicated relationship to rotationally drive the screw conveyors independently of each other. In typical embodiments, also included is a system for varying the clocking position of the screw conveyors relative to each other, wherein the screw conveyor flights are axially adjusted with respect to each other between a normal position and an advanced and/or retarded position. Also disclosed are methods of varying the axial position of the screw conveyor flights with respect to each other between the normal and advanced and/or retarded positions.

Abstract: A new Indirectly Heated Screw Processor Apparatus and Methods wherein a series of rotating helical ducts or hollow flites radial to a shaft, transfers heat via a heat transfer medium, the first face flite disc facing in the opposite direction to material or product flow and thereby significantly increasing the product retention time and thermal heat transfer. Heat is transferred via a heat transfer medium through a rotary joint to the inner surface of the hollow shaft. The flites continuously traverse a longitudinal portion of the rotor wherein said flites are equally spaced apart in a substantially parallel angle and orientation, the spacing, or pitch, concluding in a non-flite, or “dead zone” region of the longitudinal length of rotor wherein the material or product accumulates and is retained for an increased amount of time, and when compared to conventional indirect-heating screw conveyors, the apparatus provides a higher percentage of flite height fill.