Patents Assigned to Thermal Power Recovery LLC
  • Patent number: 10774645
    Abstract: A high efficiency uniflow steam engine having automatic poppet valves yieldably based by fluid such as steam held under pressure within a cavity in the engine and a cutoff control for closing a steam inlet valve at any time selected stops the flow of steam into the cylinder. Proximate the end of the exhaust stroke, around 0.12 inch before TDC the cylinder is sealed to thereby compress residual steam as the piston clearance approaches zero; typically, 0.020 inch which raises cylinder pressure enough to open an inlet valve without making physical contact to push the inlet valve open with the piston thereby eliminating a tappet type of noise, shock and wear.
    Type: Grant
    Filed: April 29, 2019
    Date of Patent: September 15, 2020
    Assignee: THERMAL POWER RECOVERY LLC
    Inventor: James V. Harmon, Sr.
  • Patent number: 10550737
    Abstract: A high efficiency uniflow steam engine with automatic inlet and exhaust valves rather than camshaft operated valves includes an electromagnet and cooperating armature that actuates a cutoff control valve for closing a steam inlet valve at any time selected to stop the flow of steam to the cylinder. Approaching the end of the exhaust stroke typically 0.12 inch before TDC the cylinder is sealed thereby compressing the remaining residual steam down to a minute clearance approaching zero, for example, 0.020 inch to raise cylinder steam pressure enough to open the steam inlet valve without physical contact between the piston and the steam inlet valve thereby eliminating tappet noise, shock and wear.
    Type: Grant
    Filed: March 7, 2018
    Date of Patent: February 4, 2020
    Assignee: Thermal Power Recovery LLC
    Inventor: James V. Harmon, Sr.
  • Patent number: 10273840
    Abstract: A high efficiency variable cutoff uniflow steam engine with piston operated valves has an exhaust valve that is held open by a spring during the exhaust stroke but is closed at an end of the exhaust stroke by the piston compressing steam in a compartment associated to act on the exhaust valve. The piston continues to move in the same direction a short distance toward top dead center (TDC) compressing a small residual quantity of steam in the cylinder above the piston during the remaining fraction of the exhaust stroke with sufficient pressure to open the steam inlet valve by steam pressure without an impact caused by physical contact with the piston.
    Type: Grant
    Filed: October 26, 2017
    Date of Patent: April 30, 2019
    Assignee: Thermal Power Recovery LLC
    Inventor: James V. Harmon, Sr.
  • Patent number: 9828886
    Abstract: A high efficiency steam engine or steam expander includes a cylinder, cylinder head and piston in which cylinder clearance volume is zero or nearly zero together with a negligible amount of compression such that any pressure in the cylinder clearance volume just before the power stroke is as low as ambient pressure or condenser pressure to provide superior thermal efficiency in a compact compound engine having a high pressure expansion chamber within the piston and low pressure chamber in the cylinder. The inlet valve is opened slightly by piston movement and a steam assist force then drives it to its fully open position. Steam passes from the high pressure chamber to the low pressure chamber through a transfer valve located in the head of the piston and steam is released through an automatic exhaust valve in the cylinder head.
    Type: Grant
    Filed: March 22, 2016
    Date of Patent: November 28, 2017
    Assignee: Thermal Power Recovery, LLC
    Inventor: James V. Harmon, Sr.
  • Patent number: 9784147
    Abstract: A mechanically simplified electric and fluid (gas, vapor or liquid) control for a piston engine, including an engine valve actuator system that eliminates rotating cam shafts and heavy internal combustion engine valve closing springs by using an electromagnet and an armature which is attracted by the electromagnet to initiate movement of both a fluid control valve and the engine valve. When the control valve is moved only slightly off its seat by the armature, fluid pressure instantly drives the control valve a much greater distance closing the engine valve. Opening and closing time is regulated independently. Engine valves are opened by reversing the fluid pressure balance across the control valve at the time selected.
    Type: Grant
    Filed: February 26, 2016
    Date of Patent: October 10, 2017
    Assignee: Thermal Power Recovery LLC
    Inventor: James V. Harmon, Sr.
  • Patent number: 9316130
    Abstract: An engine having a Rankine cycle steam expander includes an engine cylinder, a cylinder head and a piston in which clearance is zero together with a negligible amount of compression, such that pressure in the clearance volume is as low as to approximate ambient pressure or condenser pressure existing at the end of a return stroke when the clearance is zero. These provisions for clearance and compression working together simultaneously provide a thermal efficiency which substantially exceeds all prior known Rankine operating cycles and is referred to as “zero clearance with zero compression”. The steam admission valve is raised slightly by the piston to establish a zero clearance whereupon a steam assist then moves the steam admission valve determinately and quickly to a fully open position.
    Type: Grant
    Filed: June 26, 2012
    Date of Patent: April 19, 2016
    Assignee: Thermal Power Recovery LLC
    Inventors: James V. Harmon, Sr., Jerry A. Peoples
  • Patent number: 8661817
    Abstract: The coolant in the cooling jacket of a dual cycle internal combustion steam engine is intentionally maintained at an elevated temperature that may typically range from about 225° F.-300° F. or more. A non-aqueous liquid coolant is used to cool the combustion chamber together with a provision for controlling the flow rate and residence time of the coolant within the cooling jacket to maintain the temperature of the coolant at a selected elevated temperature that is substantially above the boiling point of water but below the boiling point of the coolant. The coolant is passed from the jacket through a heat exchanger in a first circuit to transfer heat to a vaporizable working fluid such as water and is then returned. An optional second circuit is an intrajacket perturbation circuit within the engine can be used to disrupt and disperse pockets of vapor that may tend to form before damaging hot spots can develop around the combustion chamber.
    Type: Grant
    Filed: July 27, 2010
    Date of Patent: March 4, 2014
    Assignee: Thermal Power Recovery LLC
    Inventors: James V. Harmon, Sr., Jerry A. Peoples
  • Patent number: 8448440
    Abstract: A high order of thermal efficiency is achieved in a steam engine or steam expander having a piston clearance that approximates zero together with a negligible amount of compression, such that pressure in the clearance volume approximates ambient pressure, i.e. atmospheric or condenser pressure as the case may be at the end of the piston return stroke when the clearance is essentially zero and constitutes a new engine apparatus and Rankine operating cycle that can be referred to as “zero clearance with zero compression”. The steam admission valve assembly can be operated either automatically responsive to piston contact or by means of a cam shaft or electrically by means of a solenoid. A normally open exhaust valve permits residual steam to be exhausted through the piston return stroke, closed by the piston or cam then held closed by a fresh charge of steam.
    Type: Grant
    Filed: December 2, 2010
    Date of Patent: May 28, 2013
    Assignee: Thermal Power Recovery LLC
    Inventors: Jerry A. Peoples, James V. Harmon, Sr.
  • Patent number: 8109097
    Abstract: A high efficiency combined cycle internal combustion and steam engine includes a cylinder with a combustion chamber outward of a piston, a cylinder cap slideably mounted within the piston and a steam expansion chamber inside the piston. The cap can be heated to reduce condensation of steam. Steam remaining when a steam exhaust valve closes can be recompressed prior to admitting the next charge of steam. One valve or a pair of steam inlet valves connected in series act in cooperation to help maximize efficiency. The amount of steam admitted each stroke is regulated by shifting the phase of one steam admission valve of a pair to vary their overlap for determining the steam mass admitted each cycle. Other valves balance steam displacement with the steam generator output to use steam more efficiently.
    Type: Grant
    Filed: April 28, 2009
    Date of Patent: February 7, 2012
    Assignee: Thermal Power Recovery, LLC
    Inventors: James V. Harmon, Sr., James V. Harmon, Jr., Stephen C. Harmon
  • Patent number: 8061140
    Abstract: A high efficiency combined cycle internal combustion and steam engine includes a cylinder and a piston with an internal combustion chamber outward of the piston, a fixed cylinder cap and a steam expansion chamber inside the piston. The cylinder cap can be heated to reduce condensation of steam entering from a steam generator fired by waste combustion heat. Following exhaust, residual steam can be recompressed prior to admitting the next charge of steam. A wrist pin connected to an inner end of the piston skirt inwardly of the cylinder cap is coupled to a connecting rod secured to a crankshaft. One valve or a pair of steam inlet valves are connected to communicate in series within the cylinder cap inside the piston. The steam mass admitted is regulated to reduce fuel consumption. Coolant can be superheated in the combustion exhaust manifold.
    Type: Grant
    Filed: August 12, 2009
    Date of Patent: November 22, 2011
    Assignee: Thermal Power Recovery LLC
    Inventor: James V. Harmon, Sr.
  • Patent number: 7997080
    Abstract: A combination internal combustion and steam engine includes a cylinder having a piston mounted for reciprocation therein with an internal combustion chamber and a steam chamber in the cylinder adjacent the piston and at least one steam exhaust port positioned to communicate with the steam chamber through the wall of the cylinder for exhausting steam at a location in the cylinder wall adjacent to an engine cylinder cap surface that is heated externally to assist in reducing chilling or condensation of steam entering the steam chamber from a boiler fired by waste combustion heat. The invention also permits steam admitted from a steam chest jacketing the cylinder cap to be exhausted from the engine when the steam chamber is in an expanded state whereupon residual steam is then recompressed prior to admitting the next charge of steam with the stream in the steam chamber being heated directly by the combustion chamber as well as by heat from the steam chest. An I.C. exhaust powered heater is a part of an I.C.
    Type: Grant
    Filed: March 7, 2008
    Date of Patent: August 16, 2011
    Assignee: Thermal Power Recovery LLC
    Inventors: James V. Harmon, Sr., James V. Harmon, Jr., Stephen C. Harmon
  • Publication number: 20110083434
    Abstract: A high order of thermal efficiency is achieved in a steam engine or expander having a piston clearance that approximates zero together with a negligible amount of compression, such that pressure in the clearance volume approximates ambient pressure, i.e. atmospheric or condenser pressure as the case may be at the end of the piston return stroke when the clearance is essentially zero. These two provisions working together simultaneously provide a method and apparatus which constitute a new engine apparatus and Rankine operating cycle that can be referred to as “zero clearance with zero compression”. The invention also provides an improved steam admission valve assembly that can be operated either automatically responsive to piston movement or by means of a cam shaft and cam or electrically by means of a solenoid that provides an intermittent magnetic field for operating one or more valves.
    Type: Application
    Filed: December 2, 2010
    Publication date: April 14, 2011
    Applicant: THERMAL POWER RECOVERY LLC
    Inventors: Jerry A. Peoples, James V. Harmon, SR.