Abstract: A method of fabricating an inductive coil having inner and outer winding portions formed from one or more metal sheets. The method includes wrapping a fiber strand around an outer surface of the inner winding portion, positioning the outer winding portion around the inner winding portion, and electrically coupling the inner winding portion to the outer winding portion to form an electric circuit.
Abstract: An armature for an electromotive device having a unitary coil and armature is disclosed. The armature may include a coil having inner and outer winding portions separated by an insulator, each of the winding portions comprising a plurality of sheet metal conductors, and a commutator having a plurality of sheet metal commutator segments each being integrally formed with one of the conductors. In one embodiment of the armature, the commutator may have a smaller outside diameter than the outside diameter of the coil. In the same or different embodiment of the armature, the commutator segments may have a width greater than the width of the conductors.