Abstract: A polymeric composition containing a polyacetal resin in conjunction with a formaldehyde inhibiting agent is described. The formaldehyde inhibiting agent comprises an aluminum pigment. The aluminum pigment may comprise elemental aluminum, such as aluminum flakes that cannot only drastically reduce formaldehyde emissions from the composition but can also give the composition a metallic appearance. In one embodiment, the aluminum pigment may be combined with the polyacetal resin in conjunction with an unhindered phenol and/or a polyethylene resin. In order to further reduce formaldehyde emissions, in one embodiment, a formaldehyde scavenger comprising a nitrogen containing compound can also be added.

Abstract: The present disclosure relates to long-fiber-reinforced two-phase incompatible matrix-fiber composites which include fibers wetted completely by an incompatible mixture of thermoplastic materials. The resin mixture generally includes a polyester oligomer/polymer combination and a high polymer thermoplastic resin. The composites of the disclosure exhibit a reduced level of fiber attrition after melt-processing into articles, and show substantial improvements in mechanical properties.

Abstract: The present description discloses a polymeric composition which is a melt-processed alloy comprised of (a) a polyarylene sulfide resin, (b) a polyaryl-ether-ketone resin, and a reactive compound which results in (c) a graft copolymer of the polyarylene sulfide resin and/or the polyaryl-ether-ketone resin in addition to the starting resins. Exemplary melt-processed polymeric compositions can be made by reacting an alkoxy silane with the polyarylene sulfide resin and/or the polyaryl-ether-ketone resin to produce a graft copolymer of a portion of one or both of the resins, sufficient to render the composition uniform and homogeneous. It is normally preferred for the exemplary organosilane compound, to be an amino silane. The subject invention further reveals an insulated wire comprising (1) an electrical conductor and (2) a layer of the melt-processed alloy composition; and fiber reinforced composites comprising fibers substantially fully impregnated with the alloy polymeric composition.

Abstract: The present invention relates to a new molding powder comprising polyethylene polymer particles. The molecular weight of the polyethylene polymer is within the range of from about 600,000 g/mol to about 2,700,000 g/mol as determined by ASTM 4020. The average particle size of the particles of the polyethylene polymer is within the range of from about 5 microns to about 1000 microns and the polyethylene has a powder bulk density in the range of from about 0.10 to about 0.30 g/cc. Also disclosed is a process for molding a shape from a molding powder comprising the inventive polyethylene polymer particles, as well as porous articles made in accordance with the process. The articles have excellent porosity and good strength for porous and porous filtration applications.

Abstract: A melt-blended polyethylene/COP composition suitable for making optically clear films with low coefficients of friction includes from about 70 to about 98 weight percent of a polyethylene resin and from about 2 to about 25 weight percent of a first COP resin component, the first COP resin component having a weight average molecular weight of from about 0.5 kg/mol to about 50 kg/mol and being present in an amount effective to increase the relative slip value of films made from the composition as compared with a like film made from the polyethylene resin alone.

Abstract: A molding composition exhibiting bleach resistance includes a polyoxymethylene matrix polymer, from about 0.5 to about 10 weight percent of a bleach stabilizer selected from alkali metal or alkaline earth element carbonates or phosphates and mixtures thereof dispersed in the matrix resin. A bleach co-stabilizer is selected from the group consisting of: (a) a poly(alkoxy) stabilizer; (b) a zinc oxide stabilizer; (c) a color stabilizer consisting of a mixture of calcium citrate and calcium propionate, wherein the calcium citrate is the predominant component of the color stabilizer mixture; or (d) mixtures of two or more of (a), (b) and (c). The compositions exhibit a bleach resistance index of at least 2.0.

Abstract: A molding composition exhibiting bleach resistance includes a polyoxymethylene matrix polymer, from about 0.5 to about 10 weight percent of a bleach stabilizer selected from alkali metal or alkaline earth element carbonates or phosphates and mixtures thereof dispersed in the matrix resin. A bleach co-stabilizer is selected from the group consisting of: (a) a poly(alkoxy) stabilizer; (b) a zinc oxide stabilizer; (c) a color stabilizer consisting of a mixture of calcium citrate and calcium propionate, wherein the calcium citrate is the predominant component of the color stabilizer mixture; or (d) mixtures of two or more of (a), (b) and (c). The compositions exhibit a bleach resistance index of at least 2.0.

Abstract: Spunbonded fabrics are formed by melt-spinning a blend comprised of a major amount of an uncured substantially amorphous polyarylene sulfide and a minor amount of a crystallinity enhancer to obtain a nonwoven mass of filaments, and thereafter passing the nonwoven mass of filaments through a nip of heated calendering rolls to form a spunbonded fabric therefrom having at last substantially crystalline surface regions. Preferably, blending minor amounts of a polyolefin (e.g., polypropylene) with an uncured polyarylene sulfide (e.g., polyphenylene sulfide) allows spunbonded nonwoven fabrics to be formed which do not suffer from the drawbacks noted above. More specifically, spunbonded fabrics formed of a blend of PPS and polypropylene may be calendered (bonded) at temperatures greater than between about 110 to about 125° C. (preferably greater than about 140° C.), and exhibit lengthwise and widthwise shrinkage after heatsetting at 120° C. for 3 minutes which is less than about 5%.

Abstract: A cycloolefin copolymer resin having a Hunter b color value of less than 1.0, which resin comprises: (a) a first cycloolefin copolymer having a glass transition temperature of from about 100° C. to about 220° C. and an intrinsic viscosity of from about 5 to about 1000 ml/g as measured in decalin at 135° C., (b) up to about 10% by weight, based on the total weight of the resin, of a second cycloolefin copolymer, said second copolymer having a glass transition temperature of greater than about 50° C. and an intrinsic viscosity of from about 1 to about 500 ml/g as measured in decalin at 135° C., and (c) from about 0.01% to about 3%, based on the total weight of the resin, of at least one lubricant selected from the group consisting of fatty acid esters of aliphatic polyhydric alcohols, with the proviso that the glass temperature of the second cycloolefin copolymer is at least 25° C.

Abstract: Multicomponent fibers having an outer exposed surafec include a polyarylene sulfide polymer component and at least one additional component formed of a different polymer. The polyarylene sulfide polymer component forms the entire exposed surface of the fiber and imparts good thermal and chemical resistance to the fiber.

Abstract: A method for making an article by cold compaction molding. The method comprises compacting a resin composition comprising high molecular weight and ultra high molecular weight polyethylene (HMW-PE and UHMW-PE, respectively) homopolymer, copolymer, and/or blend and an inorganic acid scavenger at a temperature below the softening temperature of the composition. An article prepared in accordance with the claimed method shows lower corrosion test data compared to articles prepared from virgin HMW-PE and UHMW-PE, and an improved cold compaction strength compared to articles prepared using resins containing metal soaps.

Abstract: Stabilized polyester compositions comprising: (A) a thermoplastic polyester; (B) antimony trioxide; and (C) a thiobisphenol phosphite comprising at least one stearically hindered tris[(hydroxyphenylthio)phenyl]phosphite.

Abstract: The present invention relates to a stretchable polymer consisting essentially of recurring units derived from para-oxybenzoyl, 6-oxy-2-naphthoyl and meta-oxybenzoyl. The invention also relates to a process for stretching a multilayer laminate comprising the steps of providing a multilayer laminate comprising a layer of a thermoplastic and a layer of the stretchable polymer, and stretching the laminate greater than about 100% elongation at a temperature less than about 200° C.

Abstract: The present invention relates to a stretchable blend comprising a stretchable liquid crystal polymer and a thermoplastic. These stretchable blends can be stretched at the same temperature range as many conventional thermoplastics. During a post orientation process, such as fiber or film stretching, the stretchable liquid crystal polymer can stretch and deform along with the thermoplastic matrix maintaining adhesion between the liquid crystal polymer domains and the thermoplastic matrix thereby improving the physical properties of the oriented article.

Abstract: Highly stretchable, anisotropic melt-forming polymers consisting essentially of recurring units derived from p-hydroxybenzoic acid, 6-hydroxy-2-naphthoic acid, isophthalic acid, terephthalic acid and hydroquinone are disclosed.

Abstract: A stretchable liquid crystal polymer having recurring units derived from p-hydroxybenzoic acid, 6-hydroxy-2-naphthoic acid, at least one aromatic diacid and at least one aromatic diol and/or hydroxyamine component, at least a portion of which is 4,4′-biphenol, and one or more aromatic monomers that provide the polymers with selected 1,3-(meta-) linkages. Stretchable polymers are especially suitable for multilayer laminates and bicomponent fibers.

Abstract: Process for producing highly stretchable, amorphous anisotropic melt-forming polymers having recurring units derived from p-hydroxybenzoic acid, 6-hydroxy-2-naphthoic acid, at least one aromatic diacid and at least one aromatic diol and/or hydroxyamine component, at least a portion of which is 4,4′-biphenol, which process comprises incorporating into such polymers recurring units derived from one or more aromatic monomers that provide the polymers with selected meta-linkages wherein each of said recurring units is present in the polymer in specific amounts.

Abstract: Process for producing highly stretchable, amorphous anisotropic melt-forming polymers consisting essentially of recurring units derived from p-hydroxybenzoic acid, 6-hydroxy-2-naphthoic acid, an aromatic diacid, at least a portion of which comprises 2,6-naphthalene dicarboxylic acid, and an aromatic diol and/or hydroxyamine component, at least a portion of which is 4,4′-biphenol; which comprises incorporating into such polymers recurring units derived from resorcinol, wherein each of said recurring units is present in the polymer in specified amounts.

Abstract: Process for producing highly stretchable, amorphous anisotropic melt-forming polymers having recurring units derived from p-hydroxybenzoic acid, 6-hydroxy-2-naphthoic acid, at least one aromatic diacid and an aromatic diol and/or hydroxyamine component, at least a portion of which is 4,4'-biphenol, which comprises incorporating into such polymers recurring units derived from resorcinol and at least one additional monomer that provides the resulting polymer with selected meta linkages, wherein each of said recurring units is present in the polymer in specified amounts.

Abstract: A potassium catalyst is used in combination with a cobalt catalyst to increase the reaction rate and/or reduce the reaction temperature of a melt polymerization process for producing an anisotropic melt-phase forming polymer derived from p-hydroxybenzoic acid, 6-hydroxy-2-naphthoic acid, aromatic hydroxycarboxylic acid, aromatic diol, at least a portion of which is resorcinol and at least one aromatic dicarboxylic acid, compared to a like process wherein either catalyst is used alone.