Patents Assigned to Tohoku Magnet Institute Co., Ltd.
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Publication number: 20230212722Abstract: An alloy particle contains: total content of Fe and Co: from 82.2 to 96.5 parts by mass; Co: 0 to 30.0 parts by mass; P: 0 to 4.5 parts by mass; B: more than 0 to 5.0 parts by mass; C: 0 to 3.0 parts by mass; Si: 0 to 6.7 parts by mass; Ni: more than 0 to 12.0 parts by mass; Cr: more than 0 to 4.2 parts by mass; total content of Mo, W, Zr, and Nb: 0 to 4.2 parts by mass; total content of P and Cr: 7.4 parts by mass or less; multiplication product of the parts by mass of Ni and Cr: 0.5 or more; and total content of Fe, Co, and Ni: 97.0 parts by mass or less. The alloy particle contains an amorphous phase, and a volume percentage of the amorphous phase is 70% or higher.Type: ApplicationFiled: August 26, 2022Publication date: July 6, 2023Applicants: Murata Manufacturing Co., Ltd., Tohoku Magnet Institute Co., Ltd.Inventors: Kazuhiro HENMI, Tatsuya TOMITA, Akira OKUMURA, Katsutoshi UJI, Toru TAKAHASHI
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Publication number: 20230049280Abstract: The present invention is an alloy that contains Fe, B, P, and Cu, and includes a non-crystalline phase and a plurality of crystalline phases formed in the non-crystalline, wherein an average Fe concentration in a whole alloy is 79 atomic % or greater, and wherein a density of Cu clusters when a region with a Cu concentration of 6.0 atomic % or greater among regions with 1.0 nm on a side in atom probe tomography is determined to be a Cu cluster is 0.20×1024/m3.Type: ApplicationFiled: December 22, 2020Publication date: February 16, 2023Applicants: TOHOKU MAGNET INSTITUTE CO., LTD., NATIONAL INSTITUTE FOR MATERIALS SCIENCEInventors: Tatsuya Tomita, Yohei Nomura, Jun Uzuhashi, Tadakatsu Ohkubo, Kazuhiro Hono
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Patent number: 11232901Abstract: A method for producing a magnetic core includes a processing step of giving a desired shape to a strip made of an alloy composition, a heat-treating step of forming bcc-Fe crystals, and then a stacking step of obtaining a magnetic core having a shape. Here, the alloy composition is Fe—B—Si—P—Cu—C and has an amorphous phase as a primary phase. In the heat-treating step, the strip is heated up to a temperature higher than a crystallization temperature of the alloy composition at a high heating rate.Type: GrantFiled: July 1, 2016Date of Patent: January 25, 2022Assignees: TOHOKU MAGNET INSTITUTE CO., LTD., PANASONIC CORPORATIONInventors: Akihiro Makino, Nobuyuki Nishiyama, Kana Takenaka, Yukio Nishikawa, Terutsugu Segawa
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Patent number: 10767249Abstract: A magnetic powder is represented by general formula Fea(SibBcPd)100-a, and is produced with a gas atomization method. When the value of a and the value of b in the general formula is represented (a, b), (a, b) is within a predetermined region V1. Similarly, (a, c) and (a, d) are within a predetermined region, respectively. Whereby, it is possible to obtain an alloy magnetic powder which has high saturation magnetic flux density, low magnetic loss, and is spherical and easy to handle; and a magnetic core, a variety of coil components, and a motor can be realized by using the magnetic material.Type: GrantFiled: July 27, 2017Date of Patent: September 8, 2020Assignees: Murata Manufacturing Co., Ltd., Tohoku Magnet Institute Co., Ltd.Inventors: Toru Takahashi, Kazuhiro Henmi, Akihiro Makino, Noriharu Yodoshi
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Patent number: 10758982Abstract: A magnetic powder is represented by general formula FeaSibBcPdCue. 71.0?a?81.0, 0.14?b/c?5, 0?d?14, 0<e?1.4, d?0.8a?50, e<?0.1(a+d)+10, and a+b+c+d+e=100. A crystallinity is not more than 30% in the case of containing an amorphous phase and a compound phase, and is not more than 60% in the case of not containing a compound phase. The magnetic powder is produced with a gas atomization method. Whereby, it is possible to obtain an alloy magnetic material which has high saturation magnetic flux density and low magnetic loss; and a magnetic core, coil components, and a motor can be realized.Type: GrantFiled: July 27, 2017Date of Patent: September 1, 2020Assignees: Murata Manufacturing Co., Ltd., Tohoku Magnet Institute Co., Ltd.Inventors: Toru Takahashi, Akihiro Makino, Noriharu Yodoshi
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Patent number: 10636567Abstract: A heat treatment apparatus for a laminated body of amorphous alloy ribbon includes: a lamination jig that holds the laminated body of amorphous alloy ribbon; two heating plates that sandwich the laminated body from upper and lower surfaces in a lamination direction without coming into contact with the lamination jig; and a heating control apparatus that controls a heating temperature of the two heating plates.Type: GrantFiled: February 7, 2017Date of Patent: April 28, 2020Assignees: TOHOKU MAGNET INSTITUTE CO., LTD., PANASONIC CORPORATIONInventors: Akihiro Makino, Nobuyuki Nishiyama, Terutsugu Segawa, Tohru Kojima, Yukio Nishikawa
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Patent number: 10461589Abstract: A magnetic-plate laminated body includes: a laminated part made up of a plurality of laminated soft magnetic ribbons; first and second metal plates that sandwich the laminated part from upper and lower surfaces in a lamination direction of the laminated part; and a fastening mechanism that penetrates the first and second metal plates and the laminated part and fastening the laminated part by the first and second metal plates.Type: GrantFiled: February 7, 2017Date of Patent: October 29, 2019Assignees: TOHOKU MAGNET INSTITUTE CO., LTD., PANASONIC CORPORATIONInventors: Akihiro Makino, Nobuyuki Nishiyama, Yukio Nishikawa, Tohru Kojima, Takeshi Ogawa
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Patent number: 10388444Abstract: Alloy powder of a composition formula Fe100-a-b-c-d-e-fCoaBbSicPdCueCf having an amorphous phase as a main phase is provided. Parameters satisfy the following conditions: 3.5?a?4.5 at %, 6?b?15 at %, 2?c?11 at %, 3?d?5 at %, 0.5?e?1.1 at %, and 0?f?2 at %. With this composition, the alloy powder has good magnetic characteristics even when it has a large particle diameter such as 90 ?m. Therefore, yield thereof is improved.Type: GrantFiled: July 17, 2015Date of Patent: August 20, 2019Assignee: TOHOKU MAGNET INSTITUTE CO., LTD.Inventors: Akihiro Makino, Nobuyuki Nishiyama, Parmanand Sharma, Kana Takenaka
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Publication number: 20180166213Abstract: A method for producing a magnetic core includes a processing step of giving a desired shape to a strip made of an alloy composition, a heat-treating step of forming bcc-Fe crystals, and then a stacking step of obtaining a magnetic core having a shape. Here, the alloy composition is Fe—B—Si—P—Cu—C and has an amorphous phase as a primary phase. In the heat-treating step, the strip is heated up to a temperature higher than a crystallization temperature of the alloy composition at a high heating rate.Type: ApplicationFiled: July 1, 2016Publication date: June 14, 2018Applicants: TOHOKU MAGNET INSTITUTE CO., LTD., PANASONIC CORPORATIONInventors: Akihiro MAKINO, Nobuyuki NISHIYAMA, Kana TAKENAKA, Yukio NISHIKAWA, Terutsugu SEGAWA
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Publication number: 20180154434Abstract: A soft magnetic powder according to the present disclosure comprises a particle which comprises a plurality of nanosized crystallites and an amorphous phase existing around the crystallites, wherein the crystallites have an average grain diameter of 30 nm or less, and the amorphous phase has an average thickness of 30 nm or less; and wherein when a minor axis of a cross section of the particle is determined as r, an average Fe concentration in the amorphous phase is lower than an average Fe concentration in the crystallites in a region where a depth from a surface of the particle is 0.2 r or more and 0.4 r or less.Type: ApplicationFiled: January 26, 2018Publication date: June 7, 2018Applicants: Tohoku Magnet Institute Co., Ltd., Murata Manufacturing Co., Ltd.Inventors: Kazuhiro HENMI, Toru TAKAHASHI, Noriharu YODOSHI, Akihiro MAKINO
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Publication number: 20180073117Abstract: An alloy composition which includes 82 atomic % to 86 atomic % Fe, 6 atomic % to 12 atomic % B, 3 atomic % to 8 atomic % P, 0.6 atomic % to 1.0 atomic % Cu, 0 atomic % to 5 atomic % C, 0 atomic % to 3 atomic % E, 0 wt. % to 0.5 wt. % Al, 0 wt. % to 0.3 wt. % Ti, 0 wt. % to 0.94 wt. % Mn, 0 wt. % to 0.082 wt. % S, 0 wt. % to 0.3 wt. % O and 0 wt. % to 0.01 wt. % N. In the alloy composition, E is at least one element selected from the group consisting of Zr, Hf, Nb, Ta, Mo, W, Cr, Ag, Zn, Sn, As, Sb, Bi, Y and a rare-earth element, wherein Cr is contained in an amount of 0 atomic % to 1 atomic %, and the total amount of Fe and E is 82 atomic % to 86 atomic %. The alloy composition has a structure which includes an amorphous phase.Type: ApplicationFiled: November 16, 2017Publication date: March 15, 2018Applicants: TOKIN CORPORATION, TOHOKU MAGNET INSTITUTE CO., LTDInventors: Akiri URATA, Yasunobu YAMADA, Hiroyuki MATSUMOTO, Shigeyoshi YOSHIDA, Akihiro MAKINO
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Patent number: 9850562Abstract: An Fe-based nano-crystalline alloy formed from an alloy composition of (FeE)(100-X-Y-Z)BXPYCuZ having an amorphous phase as a main phase, wherein 79?100-X-Y-Z?86 atomic %, 4?X?9 atomic %, 1?Y?10 atomic %, and 0.5?Z<1.2 atomic %, and wherein (FeE) includes Fe and at least one element selected from the group consisting of Ti, Zr, Hf, Nb, Ta, Mo, W, Cr, Al, Mn, Ag, Zn, Sn, As, Sb, Bi, Y, N, O and a rare-earth element, wherein a combined total of said at least one element selected from the group consisting of Ti, Zr, Hf, Nb, Ta, Mo, W, Cr, Al, Mn, Ag, Zn, Sn, As, Sb, Bi, Y, N, O and a rare-earth element is in an amount of 3 atomic % or less relative to the whole composition.Type: GrantFiled: February 26, 2016Date of Patent: December 26, 2017Assignees: TOHOKU MAGNET INSTITUTE CO., LTD, TOKIN CORPORATIONInventors: Akiri Urata, Yasunobu Yamada, Hiroyuki Matsumoto, Shigeyoshi Yoshida, Akihiro Makino
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Publication number: 20170321308Abstract: A magnetic powder is represented by general formula Fea(SibBcPd)100-a, and is produced with a gas atomization method. When the value of a and the value of b in the general formula is represented (a, b), (a, b) is within a predetermined region V1. Similarly, (a, c) and (a, d) are within a predetermined region, respectively. Whereby, it is possible to obtain an alloy magnetic powder which has high saturation magnetic flux density, low magnetic loss, and is spherical and easy to handle; and a magnetic core, a variety of coil components, and a motor can be realized by using the magnetic material.Type: ApplicationFiled: July 27, 2017Publication date: November 9, 2017Applicants: Murata Manufacturing Co., Ltd., Tohoku Magnet Institute Co., Ltd.Inventors: Toru TAKAHASHI, Kazuhiro HENMI, Akihiro MAKINO, Noriharu YODOSHI
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Publication number: 20170320138Abstract: A magnetic powder is represented by general formula FeaSibBcPdCue. 71.0?a?81.0, 0.14?b/c?5, 0?d?14, 0<e?1.4, d?0.8a?50, e<?0.1(a+d)+10, and a+b+c+d+e=100. A crystallinity is not more than 30% in the case of containing an amorphous phase and a compound phase, and is not more than 60% in the case of not containing a compound phase. The magnetic powder is produced with a gas atomization method. Whereby, it is possible to obtain an alloy magnetic material which has high saturation magnetic flux density and low magnetic loss; and a magnetic core, coil components, and a motor can be realized.Type: ApplicationFiled: July 27, 2017Publication date: November 9, 2017Applicants: Murata Manufacturing Co., Ltd., Tohoku Magnet Institute Co., Ltd.Inventors: Toru TAKAHASHI, Akihiro MAKINO, Noriharu YODOSHI