Patents Assigned to Tokin Corporation
  • Patent number: 11911821
    Abstract: A compressed powder body comprises metal particles and an interposed substance which is interposed between the metal particles. Each of the metal particles is made of FeSiAl-based soft magnetic alloy and has a flat shape when seen along a predetermined direction. The metal particles include one or more of the metal particles each of which is formed with one or more predetermined holes. Each of the predetermined holes passes through the metal particle in the predetermined direction. Each of the predetermined holes has a maximum width in a predetermined plane perpendicular to the predetermined direction the maximum width being equal to or larger than a thickness of the metal particle with the predetermined hole in the predetermined direction.
    Type: Grant
    Filed: November 18, 2022
    Date of Patent: February 27, 2024
    Assignee: TOKIN CORPORATION
    Inventors: Mariko Fujiwara, Kaori Ohdaira, Chieko Fujimoto, Kenichi Chatani
  • Patent number: 11908630
    Abstract: A solid electrolytic capacitor according to an aspect includes an anode body made of a valve metal, a dielectric layer formed on the anode body, a solid electrolyte layer formed on the dielectric layer, and a cathode body layer formed on the solid electrolyte layer. The solid electrolyte layer includes a first layer containing a first conductive polymer doped with a monomolecular dopant, and a second conductive polymer composed of a self-doped-type conductive polymer containing a plurality of side chains containing a functional group, the functional group being able to be doped, and a second layer formed on the first layer and containing a third conductive polymer doped with a polymer dopant; and the first conductive polymer is in contact with the third conductive polymer (the second layer).
    Type: Grant
    Filed: April 18, 2022
    Date of Patent: February 20, 2024
    Assignee: TOKIN CORPORATION
    Inventors: Yusuke Hoshina, Masami Ishijima, Tadamasa Asami, Yasuhisa Sugawara
  • Publication number: 20240029951
    Abstract: A dust core is manufactured by compacting magnetic particles in a metal die while heating the magnetic particles at a predetermined temperature in the metal die. At least some of the magnetic particles are coated with coating material. The metal die comprises a die, an upper punch and a lower punch. The upper punch is positioned above the lower punch in an up-down direction. The metal die is provided with a low-temperature portion and a high-temperature portion. A temperature of the low-temperature portion is less than a temperature of the high-temperature portion by 10° C. or more.
    Type: Application
    Filed: September 28, 2021
    Publication date: January 25, 2024
    Applicant: TOKIN CORPORATION
    Inventors: Makoto YAMAKI, Naoto ONISHI, Akiri URATA
  • Publication number: 20240011134
    Abstract: Alloy powder includes particles. The particles include specific particles. Each of the specific particles has a surface layer on which a divided trace is formed, the divided trace being a mark at which molten alloy is divided; and the divided trace has at least a hill-like ridge aggregate structure or a combination of a crater structure and the hill-like ridge aggregate structure, the hill-like ridge aggregate structure being an aggregate of a plurality of hill-like ridges.
    Type: Application
    Filed: September 19, 2023
    Publication date: January 11, 2024
    Applicant: TOKIN CORPORATION
    Inventors: Akiri URATA, Yosuke IMANO, Makoto YAMAKI, Naoto ONISHI, Masato KUNO, Takuya TAKASHITA, Makoto NAKASEKO
  • Patent number: 11866810
    Abstract: Alloy powder comprises particles. The particles include specific particles. Each of the specific particles has a surface layer on which a divided trace is formed.
    Type: Grant
    Filed: September 16, 2022
    Date of Patent: January 9, 2024
    Assignee: TOKIN CORPORATION
    Inventors: Akiri Urata, Yosuke Imano, Makoto Yamaki, Naoto Onishi, Masato Kuno, Takuya Takashita, Makoto Nakaseko
  • Publication number: 20230384351
    Abstract: An electric current sensor includes an upper shield case, a lower shield case, a press-fit member and an inner member. The upper shield case has at least an upper surface and an upper outer peripheral portion. The upper outer peripheral portion extends downward in an up-down direction from an outer edge of the upper surface. The lower shield case has at least a lower surface and a lower outer peripheral portion. The lower outer peripheral portion extends upward in the up-down direction from an outer edge of the lower surface. The upper shield case and the lower shield case form an accommodating portion. The press-fit member has a main portion. The main portion pushes both of the upper outer peripheral portion and the lower outer peripheral portion outward in a horizontal plane perpendicular to the up-down direction to integrally fix the upper and lower shield cases to each other.
    Type: Application
    Filed: October 25, 2021
    Publication date: November 30, 2023
    Applicant: TOKIN CORPORATION
    Inventors: Gota SAITO, Masuto SAITO, Tetsuya YOSHINARI, Noritaka NIIYAMA
  • Publication number: 20230386734
    Abstract: A reactor includes a coil having a winding part, a holding member, and a magnetic core. The winding part is partially buried inside the holding member, and has an upper exposed part and a lower exposed part exposed from the holding member in the vertical direction (Z direction). The upper exposed part has an upper curved surface part. The upper curved surface part is exposed from the holding member at both sides in the horizontal direction (Y direction). The magnetic core has two outer legs. The winding part is positioned between the two outer legs in the horizontal direction. The holding member has two side walls corresponding to each of the outer legs. Each of the side walls is positioned between the corresponding outer leg and the winding part in the horizontal direction.
    Type: Application
    Filed: September 1, 2021
    Publication date: November 30, 2023
    Applicant: TOKIN CORPORATION
    Inventors: Katsuaki TAMASHIRO, Yuji NITOBE, Masahiro KONDO, Norimitsu HOSHI, Hideaki HAYASAKA
  • Patent number: 11830681
    Abstract: A solid electrolytic capacitor includes a capacitor element, an anode terminal and a cathode terminal. The capacitor element includes an anode body, a dielectric layer, a solid electrolytic layer, a conductive layer and an anode lead wire. The anode lead wire is partially embedded in the anode body and extends in a horizontal direction from the anode body. The anode lead wire has a thicker portion and a thinner portion. The thinner portion is positioned closer to the anode body than the thicker portion is in the horizontal direction. The anode terminal at least has a first end, a second end and an overlapping portion. The anode terminal is connected to the anode lead wire under a state where the first end of the anode terminal is positioned on the thinner portion while the overlapping portion of the anode terminal overlaps with the thicker portion.
    Type: Grant
    Filed: June 29, 2022
    Date of Patent: November 28, 2023
    Assignee: TOKIN CORPORATION
    Inventors: Hitoshi Takata, Hiromasa Tanaka
  • Patent number: 11814707
    Abstract: This soft magnetic powder is represented by composition formula FeaSibBcPdCue with the exception of unavoidable impurities. In the composition formula, a, b, c, d and e satisfy 79?a?84.5 at %, 0?b<6 at %, 4?c?10 at %, 4<d?11 at %, 0.2?e<0.4 at %, and a+b+c+d+e=100 at %.
    Type: Grant
    Filed: January 26, 2018
    Date of Patent: November 14, 2023
    Assignees: TOKIN CORPORATION, JFE STEEL CORPORATION
    Inventors: Akiri Urata, Miho Chiba, Mineo Muraki, Makoto Nakaseko, Takuya Takashita
  • Patent number: 11791105
    Abstract: A solid electrolytic capacitor includes a capacitor element, an outer anode terminal, an outer cathode terminal and an outer mold. The capacitor element has an anode lead wire, an anode body and a cathode layer. The capacitor element has an upper surface and a lower surface in an up-down direction. The outer cathode terminal and the outer anode terminal are positioned away from each other in a predetermined direction perpendicular to the up-down direction. The outer cathode terminal has an upper portion, a lower portion and a connecting portion. One of the upper portion and the lower portion is longer than a remaining one of the upper portion and the lower portion in the predetermined direction. The outer mold covers the capacitor element so that each of the outer anode terminal and the outer cathode terminal is partially exposed to an outside of the solid electrolytic capacitor.
    Type: Grant
    Filed: April 13, 2022
    Date of Patent: October 17, 2023
    Assignee: TOKIN CORPORATION
    Inventors: Hitoshi Takata, Masami Ishijima, Satoshi Abe, Kazuaki Saito
  • Publication number: 20230312985
    Abstract: An adhesive tape has a noise reduction function. The adhesive tape comprises a main member having a front surface and a back surface, and an adhesive layer provided on the back surface of the main member. The main member comprises a magnetic sheet and a uniaxially oriented film laminated on the magnetic sheet. The magnetic sheet contains a binder and magnetic particles distributed in the binder. The magnetic sheet solely has breaking strength of 2.5 N / 5 mm or more but 40 N / 5 mm or less, and elongation at break of 25 % or less.
    Type: Application
    Filed: March 7, 2023
    Publication date: October 5, 2023
    Applicant: TOKIN CORPORATION
    Inventors: Tadashi OMIYA, Masakazu ABE
  • Patent number: 11756714
    Abstract: Provided is a composite magnetic material in which low electrical conductivity and high magnetic permeability are achieved, and in which a frequency band in which decoupling is caused encompasses higher frequencies. The composite magnetic material comprises a flat soft magnetic metal powder; insulating particles which are smaller than an average thickness of the soft magnetic metal powder and which are disposed on a surface of the soft magnetic metal powder; and an organic binder material which retains the soft magnetic metal powder and the insulating particles in a dispersed manner. In a cross section in a thickness direction of the soft magnetic metal powder, there is at least one insulating particle per a length of 0.2 ?m of the soft magnetic metal powder surface.
    Type: Grant
    Filed: April 28, 2016
    Date of Patent: September 12, 2023
    Assignee: TOKIN CORPORATION
    Inventor: Toshiyuki Igarashi
  • Patent number: 11710588
    Abstract: A forming method of a composite magnetic sheet. The forming method comprises a preparing step, a forming step and a heat-treating step. In the preparing step, magnetic slurry is prepared by mixing at least a soft magnetic powder having a flat shape, a first resin having a solid component and a second resin having a solid component, weight loss of the solid component of the first resin being 4.0% or less at 220° C., weight loss of the solid component of the second resin being 5.0% or more at 220° C. In the forming step, the magnetic slurry is formed into an intermediate body having a sheet-like shape. In the heat-treating step, the intermediate body is heat-treated at a heat-treatment temperature between 220° C. and 400° C. (both inclusive).
    Type: Grant
    Filed: June 14, 2021
    Date of Patent: July 25, 2023
    Assignee: TOKIN CORPORATION
    Inventors: Keitaro Tanno, Shun Mikoshiba, Kenichi Chatani
  • Publication number: 20230166325
    Abstract: A compressed powder body comprises metal particles and an interposed substance which is interposed between the metal particles. Each of the metal particles is made of FeSiAl-based soft magnetic alloy and has a flat shape when seen along a predetermined direction. The metal particles include one or more of the metal particles each of which is formed with one or more predetermined holes. Each of the predetermined holes passes through the metal particle in the predetermined direction. Each of the predetermined holes has a maximum width in a predetermined plane perpendicular to the predetermined direction the maximum width being equal to or larger than a thickness of the metal particle with the predetermined hole in the predetermined direction.
    Type: Application
    Filed: November 18, 2022
    Publication date: June 1, 2023
    Applicant: TOKIN CORPORATION
    Inventors: Mariko FUJIWARA, Kaori OHDAIRA, Chieko FUJIMOTO, Kenichi CHATANI
  • Publication number: 20230085762
    Abstract: Alloy powder comprises particles. The particles include specific particles. Each of the specific particles has a surface layer on which a divided trace is formed.
    Type: Application
    Filed: September 16, 2022
    Publication date: March 23, 2023
    Applicant: TOKIN CORPORATION
    Inventors: Akiri URATA, Yosuke IMANO, Makoto YAMAKI, Naoto ONISHI, Masato KUNO, Takuya TAKASHITA, Makoto NAKASEKO
  • Patent number: 11610710
    Abstract: A module includes a circuit board and an inductor. The circuit board has a facing surface and a rear surface which are located at opposite sides to each other in an up-down direction. The inductor has a magnetic core and a coil. The magnetic core is made of a soft magnetic metal material. The magnetic core has a facing surface and a radiating surface which are located at opposite sides to each other in the up-down direction. The facing surface of the magnetic core is arranged to face the facing surface of the circuit board in the up-down direction. The radiating surface of the magnetic core is arranged to be radiatable heat outward. The coil has a coil portion and a connection end. The coil portion winds, at least in part, the magnetic core. The connection end is connected to the facing surface of the circuit board.
    Type: Grant
    Filed: December 5, 2019
    Date of Patent: March 21, 2023
    Assignee: TOKIN CORPORATION
    Inventors: Kenichi Chatani, Kenji Ikeda, Toshinori Tsuda
  • Publication number: 20230016451
    Abstract: A manufacturing method of alloy powder comprises a liquid film forming step, a supplying step and a dividing step. In the liquid film forming step, a high speed fluid made of coolant liquid is shaped into a liquid film which has a predetermined thickness of 0.1 mm or more and receives a predetermined acceleration of 2.0×104G or more along a thickness direction. In the supplying step, molten alloy which is not divided into a size of the predetermined thickness or less is supplied to the liquid film. In the dividing step, the molten alloy is divided into the size of the predetermined thickness or less by the high speed fluid to make alloy particles and keeping the alloy particles in the liquid film by the predetermined acceleration so that the alloy particles are continuously cooled in the high speed fluid.
    Type: Application
    Filed: June 29, 2022
    Publication date: January 19, 2023
    Applicant: TOKIN CORPORATION
    Inventors: Yosuke IMANO, Akiri URATA, Masato KUNO
  • Publication number: 20230011445
    Abstract: A solid electrolytic capacitor comprises a capacitor element, an anode terminal and a cathode terminal. The capacitor element comprises an anode body, a dielectric layer, a solid electrolytic layer, a conductive layer and an anode lead wire. The anode lead wire is partially embedded in the anode body and extends in a horizontal direction from the anode body. The anode lead wire has a thicker portion and a thinner portion. The thinner portion is positioned closer to the anode body than the thicker portion is in the horizontal direction. The anode terminal at least has a first end, a second end and an overlapping portion. The anode terminal is connected to the anode lead wire under a state where the first end of the anode terminal is positioned on the thinner portion while the overlapping portion of the anode terminal overlaps with the thicker portion.
    Type: Application
    Filed: June 29, 2022
    Publication date: January 12, 2023
    Applicant: TOKIN CORPORATION
    Inventors: Hitoshi TAKATA, Hiromasa TANAKA
  • Patent number: 11553603
    Abstract: A method includes preparing a first substrate member in which a cavity is formed. Moreover, the method includes preparing a magnetic member having a plurality of magnetic pieces. The magnetic member is placed in the cavity, and the second substrate member is placed on the first substrate member to close the cavity. The cavity is defined at least in part by a pair of wall surfaces facing each other in a lateral direction and opens upward in an up-down direction perpendicular to the lateral direction. The magnetic pieces are coupled with each other by positioning members so as to be arranged at regular intervals in a predetermined direction. The placing of the magnetic member in the cavity is carried out so that the predetermined direction coincides with the lateral direction or a front-rear direction perpendicular to both of the lateral direction and the up-down direction.
    Type: Grant
    Filed: March 19, 2021
    Date of Patent: January 10, 2023
    Assignee: TOKIN CORPORATION
    Inventor: Hiroshi Shima
  • Publication number: 20220399144
    Abstract: A forming method of a composite magnetic sheet. The forming method comprises a preparing step, a forming step and a heat-treating step. In the preparing step, magnetic slurry is prepared by mixing at least a soft magnetic powder having a flat shape, a first resin having a solid component and a second resin having a solid component, weight loss of the solid component of the first resin being 4.0% or less at 220° C., weight loss of the solid component of the second resin being 5.0% or more at 220° C. In the forming step, the magnetic slurry is formed into an intermediate body having a sheet-like shape. In the heat-treating step, the intermediate body is heat-treated at a heat-treatment temperature between 220° C. and 400° C. (both inclusive).
    Type: Application
    Filed: June 14, 2021
    Publication date: December 15, 2022
    Applicant: TOKIN CORPORATION
    Inventors: Keitaro TANNO, Shun MIKOSHIBA, Kenichi CHATANI