Patents Assigned to Tokin Corporation
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Patent number: 11911821Abstract: A compressed powder body comprises metal particles and an interposed substance which is interposed between the metal particles. Each of the metal particles is made of FeSiAl-based soft magnetic alloy and has a flat shape when seen along a predetermined direction. The metal particles include one or more of the metal particles each of which is formed with one or more predetermined holes. Each of the predetermined holes passes through the metal particle in the predetermined direction. Each of the predetermined holes has a maximum width in a predetermined plane perpendicular to the predetermined direction the maximum width being equal to or larger than a thickness of the metal particle with the predetermined hole in the predetermined direction.Type: GrantFiled: November 18, 2022Date of Patent: February 27, 2024Assignee: TOKIN CORPORATIONInventors: Mariko Fujiwara, Kaori Ohdaira, Chieko Fujimoto, Kenichi Chatani
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Patent number: 11908630Abstract: A solid electrolytic capacitor according to an aspect includes an anode body made of a valve metal, a dielectric layer formed on the anode body, a solid electrolyte layer formed on the dielectric layer, and a cathode body layer formed on the solid electrolyte layer. The solid electrolyte layer includes a first layer containing a first conductive polymer doped with a monomolecular dopant, and a second conductive polymer composed of a self-doped-type conductive polymer containing a plurality of side chains containing a functional group, the functional group being able to be doped, and a second layer formed on the first layer and containing a third conductive polymer doped with a polymer dopant; and the first conductive polymer is in contact with the third conductive polymer (the second layer).Type: GrantFiled: April 18, 2022Date of Patent: February 20, 2024Assignee: TOKIN CORPORATIONInventors: Yusuke Hoshina, Masami Ishijima, Tadamasa Asami, Yasuhisa Sugawara
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Publication number: 20240029951Abstract: A dust core is manufactured by compacting magnetic particles in a metal die while heating the magnetic particles at a predetermined temperature in the metal die. At least some of the magnetic particles are coated with coating material. The metal die comprises a die, an upper punch and a lower punch. The upper punch is positioned above the lower punch in an up-down direction. The metal die is provided with a low-temperature portion and a high-temperature portion. A temperature of the low-temperature portion is less than a temperature of the high-temperature portion by 10° C. or more.Type: ApplicationFiled: September 28, 2021Publication date: January 25, 2024Applicant: TOKIN CORPORATIONInventors: Makoto YAMAKI, Naoto ONISHI, Akiri URATA
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Publication number: 20240011134Abstract: Alloy powder includes particles. The particles include specific particles. Each of the specific particles has a surface layer on which a divided trace is formed, the divided trace being a mark at which molten alloy is divided; and the divided trace has at least a hill-like ridge aggregate structure or a combination of a crater structure and the hill-like ridge aggregate structure, the hill-like ridge aggregate structure being an aggregate of a plurality of hill-like ridges.Type: ApplicationFiled: September 19, 2023Publication date: January 11, 2024Applicant: TOKIN CORPORATIONInventors: Akiri URATA, Yosuke IMANO, Makoto YAMAKI, Naoto ONISHI, Masato KUNO, Takuya TAKASHITA, Makoto NAKASEKO
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Patent number: 11866810Abstract: Alloy powder comprises particles. The particles include specific particles. Each of the specific particles has a surface layer on which a divided trace is formed.Type: GrantFiled: September 16, 2022Date of Patent: January 9, 2024Assignee: TOKIN CORPORATIONInventors: Akiri Urata, Yosuke Imano, Makoto Yamaki, Naoto Onishi, Masato Kuno, Takuya Takashita, Makoto Nakaseko
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Publication number: 20230384351Abstract: An electric current sensor includes an upper shield case, a lower shield case, a press-fit member and an inner member. The upper shield case has at least an upper surface and an upper outer peripheral portion. The upper outer peripheral portion extends downward in an up-down direction from an outer edge of the upper surface. The lower shield case has at least a lower surface and a lower outer peripheral portion. The lower outer peripheral portion extends upward in the up-down direction from an outer edge of the lower surface. The upper shield case and the lower shield case form an accommodating portion. The press-fit member has a main portion. The main portion pushes both of the upper outer peripheral portion and the lower outer peripheral portion outward in a horizontal plane perpendicular to the up-down direction to integrally fix the upper and lower shield cases to each other.Type: ApplicationFiled: October 25, 2021Publication date: November 30, 2023Applicant: TOKIN CORPORATIONInventors: Gota SAITO, Masuto SAITO, Tetsuya YOSHINARI, Noritaka NIIYAMA
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Publication number: 20230386734Abstract: A reactor includes a coil having a winding part, a holding member, and a magnetic core. The winding part is partially buried inside the holding member, and has an upper exposed part and a lower exposed part exposed from the holding member in the vertical direction (Z direction). The upper exposed part has an upper curved surface part. The upper curved surface part is exposed from the holding member at both sides in the horizontal direction (Y direction). The magnetic core has two outer legs. The winding part is positioned between the two outer legs in the horizontal direction. The holding member has two side walls corresponding to each of the outer legs. Each of the side walls is positioned between the corresponding outer leg and the winding part in the horizontal direction.Type: ApplicationFiled: September 1, 2021Publication date: November 30, 2023Applicant: TOKIN CORPORATIONInventors: Katsuaki TAMASHIRO, Yuji NITOBE, Masahiro KONDO, Norimitsu HOSHI, Hideaki HAYASAKA
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Patent number: 11830681Abstract: A solid electrolytic capacitor includes a capacitor element, an anode terminal and a cathode terminal. The capacitor element includes an anode body, a dielectric layer, a solid electrolytic layer, a conductive layer and an anode lead wire. The anode lead wire is partially embedded in the anode body and extends in a horizontal direction from the anode body. The anode lead wire has a thicker portion and a thinner portion. The thinner portion is positioned closer to the anode body than the thicker portion is in the horizontal direction. The anode terminal at least has a first end, a second end and an overlapping portion. The anode terminal is connected to the anode lead wire under a state where the first end of the anode terminal is positioned on the thinner portion while the overlapping portion of the anode terminal overlaps with the thicker portion.Type: GrantFiled: June 29, 2022Date of Patent: November 28, 2023Assignee: TOKIN CORPORATIONInventors: Hitoshi Takata, Hiromasa Tanaka
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Patent number: 11814707Abstract: This soft magnetic powder is represented by composition formula FeaSibBcPdCue with the exception of unavoidable impurities. In the composition formula, a, b, c, d and e satisfy 79?a?84.5 at %, 0?b<6 at %, 4?c?10 at %, 4<d?11 at %, 0.2?e<0.4 at %, and a+b+c+d+e=100 at %.Type: GrantFiled: January 26, 2018Date of Patent: November 14, 2023Assignees: TOKIN CORPORATION, JFE STEEL CORPORATIONInventors: Akiri Urata, Miho Chiba, Mineo Muraki, Makoto Nakaseko, Takuya Takashita
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Patent number: 11791105Abstract: A solid electrolytic capacitor includes a capacitor element, an outer anode terminal, an outer cathode terminal and an outer mold. The capacitor element has an anode lead wire, an anode body and a cathode layer. The capacitor element has an upper surface and a lower surface in an up-down direction. The outer cathode terminal and the outer anode terminal are positioned away from each other in a predetermined direction perpendicular to the up-down direction. The outer cathode terminal has an upper portion, a lower portion and a connecting portion. One of the upper portion and the lower portion is longer than a remaining one of the upper portion and the lower portion in the predetermined direction. The outer mold covers the capacitor element so that each of the outer anode terminal and the outer cathode terminal is partially exposed to an outside of the solid electrolytic capacitor.Type: GrantFiled: April 13, 2022Date of Patent: October 17, 2023Assignee: TOKIN CORPORATIONInventors: Hitoshi Takata, Masami Ishijima, Satoshi Abe, Kazuaki Saito
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Publication number: 20230312985Abstract: An adhesive tape has a noise reduction function. The adhesive tape comprises a main member having a front surface and a back surface, and an adhesive layer provided on the back surface of the main member. The main member comprises a magnetic sheet and a uniaxially oriented film laminated on the magnetic sheet. The magnetic sheet contains a binder and magnetic particles distributed in the binder. The magnetic sheet solely has breaking strength of 2.5 N / 5 mm or more but 40 N / 5 mm or less, and elongation at break of 25 % or less.Type: ApplicationFiled: March 7, 2023Publication date: October 5, 2023Applicant: TOKIN CORPORATIONInventors: Tadashi OMIYA, Masakazu ABE
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Patent number: 11756714Abstract: Provided is a composite magnetic material in which low electrical conductivity and high magnetic permeability are achieved, and in which a frequency band in which decoupling is caused encompasses higher frequencies. The composite magnetic material comprises a flat soft magnetic metal powder; insulating particles which are smaller than an average thickness of the soft magnetic metal powder and which are disposed on a surface of the soft magnetic metal powder; and an organic binder material which retains the soft magnetic metal powder and the insulating particles in a dispersed manner. In a cross section in a thickness direction of the soft magnetic metal powder, there is at least one insulating particle per a length of 0.2 ?m of the soft magnetic metal powder surface.Type: GrantFiled: April 28, 2016Date of Patent: September 12, 2023Assignee: TOKIN CORPORATIONInventor: Toshiyuki Igarashi
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Patent number: 11710588Abstract: A forming method of a composite magnetic sheet. The forming method comprises a preparing step, a forming step and a heat-treating step. In the preparing step, magnetic slurry is prepared by mixing at least a soft magnetic powder having a flat shape, a first resin having a solid component and a second resin having a solid component, weight loss of the solid component of the first resin being 4.0% or less at 220° C., weight loss of the solid component of the second resin being 5.0% or more at 220° C. In the forming step, the magnetic slurry is formed into an intermediate body having a sheet-like shape. In the heat-treating step, the intermediate body is heat-treated at a heat-treatment temperature between 220° C. and 400° C. (both inclusive).Type: GrantFiled: June 14, 2021Date of Patent: July 25, 2023Assignee: TOKIN CORPORATIONInventors: Keitaro Tanno, Shun Mikoshiba, Kenichi Chatani
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Publication number: 20230166325Abstract: A compressed powder body comprises metal particles and an interposed substance which is interposed between the metal particles. Each of the metal particles is made of FeSiAl-based soft magnetic alloy and has a flat shape when seen along a predetermined direction. The metal particles include one or more of the metal particles each of which is formed with one or more predetermined holes. Each of the predetermined holes passes through the metal particle in the predetermined direction. Each of the predetermined holes has a maximum width in a predetermined plane perpendicular to the predetermined direction the maximum width being equal to or larger than a thickness of the metal particle with the predetermined hole in the predetermined direction.Type: ApplicationFiled: November 18, 2022Publication date: June 1, 2023Applicant: TOKIN CORPORATIONInventors: Mariko FUJIWARA, Kaori OHDAIRA, Chieko FUJIMOTO, Kenichi CHATANI
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Publication number: 20230085762Abstract: Alloy powder comprises particles. The particles include specific particles. Each of the specific particles has a surface layer on which a divided trace is formed.Type: ApplicationFiled: September 16, 2022Publication date: March 23, 2023Applicant: TOKIN CORPORATIONInventors: Akiri URATA, Yosuke IMANO, Makoto YAMAKI, Naoto ONISHI, Masato KUNO, Takuya TAKASHITA, Makoto NAKASEKO
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Patent number: 11610710Abstract: A module includes a circuit board and an inductor. The circuit board has a facing surface and a rear surface which are located at opposite sides to each other in an up-down direction. The inductor has a magnetic core and a coil. The magnetic core is made of a soft magnetic metal material. The magnetic core has a facing surface and a radiating surface which are located at opposite sides to each other in the up-down direction. The facing surface of the magnetic core is arranged to face the facing surface of the circuit board in the up-down direction. The radiating surface of the magnetic core is arranged to be radiatable heat outward. The coil has a coil portion and a connection end. The coil portion winds, at least in part, the magnetic core. The connection end is connected to the facing surface of the circuit board.Type: GrantFiled: December 5, 2019Date of Patent: March 21, 2023Assignee: TOKIN CORPORATIONInventors: Kenichi Chatani, Kenji Ikeda, Toshinori Tsuda
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Publication number: 20230016451Abstract: A manufacturing method of alloy powder comprises a liquid film forming step, a supplying step and a dividing step. In the liquid film forming step, a high speed fluid made of coolant liquid is shaped into a liquid film which has a predetermined thickness of 0.1 mm or more and receives a predetermined acceleration of 2.0×104G or more along a thickness direction. In the supplying step, molten alloy which is not divided into a size of the predetermined thickness or less is supplied to the liquid film. In the dividing step, the molten alloy is divided into the size of the predetermined thickness or less by the high speed fluid to make alloy particles and keeping the alloy particles in the liquid film by the predetermined acceleration so that the alloy particles are continuously cooled in the high speed fluid.Type: ApplicationFiled: June 29, 2022Publication date: January 19, 2023Applicant: TOKIN CORPORATIONInventors: Yosuke IMANO, Akiri URATA, Masato KUNO
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Publication number: 20230011445Abstract: A solid electrolytic capacitor comprises a capacitor element, an anode terminal and a cathode terminal. The capacitor element comprises an anode body, a dielectric layer, a solid electrolytic layer, a conductive layer and an anode lead wire. The anode lead wire is partially embedded in the anode body and extends in a horizontal direction from the anode body. The anode lead wire has a thicker portion and a thinner portion. The thinner portion is positioned closer to the anode body than the thicker portion is in the horizontal direction. The anode terminal at least has a first end, a second end and an overlapping portion. The anode terminal is connected to the anode lead wire under a state where the first end of the anode terminal is positioned on the thinner portion while the overlapping portion of the anode terminal overlaps with the thicker portion.Type: ApplicationFiled: June 29, 2022Publication date: January 12, 2023Applicant: TOKIN CORPORATIONInventors: Hitoshi TAKATA, Hiromasa TANAKA
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Patent number: 11553603Abstract: A method includes preparing a first substrate member in which a cavity is formed. Moreover, the method includes preparing a magnetic member having a plurality of magnetic pieces. The magnetic member is placed in the cavity, and the second substrate member is placed on the first substrate member to close the cavity. The cavity is defined at least in part by a pair of wall surfaces facing each other in a lateral direction and opens upward in an up-down direction perpendicular to the lateral direction. The magnetic pieces are coupled with each other by positioning members so as to be arranged at regular intervals in a predetermined direction. The placing of the magnetic member in the cavity is carried out so that the predetermined direction coincides with the lateral direction or a front-rear direction perpendicular to both of the lateral direction and the up-down direction.Type: GrantFiled: March 19, 2021Date of Patent: January 10, 2023Assignee: TOKIN CORPORATIONInventor: Hiroshi Shima
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Publication number: 20220399144Abstract: A forming method of a composite magnetic sheet. The forming method comprises a preparing step, a forming step and a heat-treating step. In the preparing step, magnetic slurry is prepared by mixing at least a soft magnetic powder having a flat shape, a first resin having a solid component and a second resin having a solid component, weight loss of the solid component of the first resin being 4.0% or less at 220° C., weight loss of the solid component of the second resin being 5.0% or more at 220° C. In the forming step, the magnetic slurry is formed into an intermediate body having a sheet-like shape. In the heat-treating step, the intermediate body is heat-treated at a heat-treatment temperature between 220° C. and 400° C. (both inclusive).Type: ApplicationFiled: June 14, 2021Publication date: December 15, 2022Applicant: TOKIN CORPORATIONInventors: Keitaro TANNO, Shun MIKOSHIBA, Kenichi CHATANI